MAZDA 626 1987 Workshop Manual

13 REAR WHEEL ALIGNMENT
2. Measure the camber angle with the caster/cam-
ber gauge.
Camber: -0°30' ± 45' (2WS)
0°00' ± 45' (4WS)
86U13X-123
Front
EAR TURNING ANGLE (4WS)
Place the rear wheels on a turning radius gauge.
Jack up the front of the vehicle.
Start the engine and let it idle.
Caution
If the engine is stopped while the steering
wheel is left turned to one side or the other,
the rear wheels will return to the straight-
ahead direction, and, when the engine is later
started once again, the direction of the rear
wheels will change. Be sure, therefore, to
check to be sure that the wheels are not
touching, or close to, anyone's hands or feet,
or any other object, when the engine is
stopped or started.
Turn the steering wheel fully left and right, and
measure the rear turning angle.
Rear turning angle Inner 5°00' ± 45'
Outer 5°00' ± 45'
If not within specification, adjust the rear turning
angle. (Refer to Section 10)
86U13X-125
13—54

14
BONNET 14— 2
STRUCTURAL VIEW 14— 2
REMOVAL 14— 3
INSTALLATION 14— 4 ADJUSTMENT 14— 4 TRUNK LID 14— 5 STRUCTURAL VIEW (SEDAN AND COUPE/MX-6) 14— 5 REMOVAL 14— 6 INSTALLATION 14— 7 ADJUSTMENT 14— 8
REAR HATCH 14— 9 STRUCTURAL VIEW 14— 9 REMOVAL 14— 10 INSTALLATION 14— 12 ADJUSTMENT 14— 12 FRONT DOORS 14—13
STRUCTURAL VIEW 14— 13
REMOVAL 14—15
INSTALLATION 14—17 ADJUSTMENT 14— 18 REAR DOORS 14—19 STRUCTURAL VIEW 14— 19 REMOVAL 14— 20
INSTALLATION 14— 21 ADJUSTMENT 14— 22 FRONT BUMPER 14— 23
STRUCTURAL VIEW 14—23 REMOVAL 14— 24 INSTALLATION 14—24 REAR BUMPER 14— 25
STRUCTURAL VIEW 14— 25 REMOVAL 14— 26
INSTALLATION 14— 26 RADIATOR GRILLE 14— 27 REMOVAL AND INSTALLATION 14— 27 HEADLIGHT AND COMBINATION LIGHT 14— 28 REMOVAL AND INSTALLATION 14— 28
AIMING 14— 31 REAR COMBINATION LIGHTS 14— 32 REMOVAL AND INSTALLATION 14— 32
REPLACEMENT OF REAR COMBINATION LIGHT LENS 14— 33
LICENSE PLATE LIGHT AND CARGO ROOM LIGHT 14— 35 REMOVAL AND INSTALLATION 14— 35
INTERIOR LIGHT AND MAP LIGHT 14- 36 REMOVAL AND INSTALLATION 14— 36
MOLDING AND GARNISH 14— 37
STRUCTURAL VIEW 14— 37 WINDSHIELD MOLDING 14— 38 WINDSHIELD LOWER MOLDING 14— 38 DRIP MOLDING 14— 38 BELT LINE MOLDING 14— 38 REAR WINDOW SIDE MOLDING (SEDAN) .14— 39 REAR WINDOW LOWER MOLDING
(SEDAN AND COUPE/MX-6) 14— 39 REAR WINDOW UPPER MOLDING 14— 39
BONNET MOLDING
(SEDAN AND HATCHBACK) 14— 39 QUARTER WINDOW MOLDING (COUPE/MX-6) 14— 40 QUARTER WINDOW MOLDING
(HATCHBACK) 14—40 QUARTER WINDOW MOLDING (SEDAN)... 14— 40 REAR WINDOW SIDE MOLDING (COUPE/MX-6) 14— 40
TRUNK LID MOLDING (SEDAN AND HATCHBACK) 14— 41
CENTER PILLAR GARNISH
(SEDAN AND HATCH BAC K/MX-6) 14— 41 REAR FINISHER (COUPE/MX-6 AND SEDAN) 14— 41 REAR FINISHER (HATCHBACK) 14— 41
SAIL GARNISH 14— 42
SIDE PROTECTOR MOLDING 14— 42 DOOR MIRROR 14— 44 DISASSEMBLY 14— 44 ASSEMBLY 14— 44 TRUNK-LID LOCK REMOTE RELEASE 14— 45 REMOVAL AND INSTALLATION 14— 45 FUEL FILLER LID REMOTE RELEASE 14— 46
REMOVAL AND INSTALLATION 14— 46 WINDSHIELD GLASS 14—47 STRUCTURAL VIEW 14—47 REMOVAL 14— 48 INSTALLATION 14— 49 REAR WINDOW GLASS 14— 52
STRUCTURAL VIEW 14— 52 REMOVAL 14— 54
INSTALLATION 14— 55 REAR HATCH GLASS 14— 58 STRUCTURAL VIEW 14— 58 REMOVAL 14— 59 INSTALLATION 14— 59 QUARTER WINDOW GLASS 14— 62 STRUCTURAL VIEW 14— 62
REMOVAL 14— 64 INSTALLATION 14—64
HEADLINER 14- 67 STRUCTURAL VIEW 14—67 REMOVAL 14— 69 INSTALLATION 14— 72 INSTRUMENT PANEL 14— 73 STRUCTURAL VIEW 14— 73
INSTALLATION VIEW 14— 74
REMOVAL 14— 75 INSTALLATION 14— 80 SLIDING SUNROOF 14— 81 STRUCTURAL VIEW 14— 81 REMOVAL 14— 82 INSTALLATION 14— 85 WINDSHIELD WIPER 14— 91
STRUCTURAL VIEW 14— 91
REMOVAL 14— 92
INSTALLATION 14— 93 ADJUSTMENT 14— 93 REAR WINDOW WIPER 14—94 STRUCTURAL VIEW (HATCHBACK) 14— 94 REMOVAL 14— 95 INSTALLATION 14—95 ADJUSTMENT 14— 96
HEADLIGHT WASHER 14— 97 REMOVAL AND INSTALLATION 14— 97 SEAT 14— 98 STRUCTURAL VIEW 14— 98 INSPECTION 14—100 SEAT BELTS 14—101
STRUCTURAL VIEW 14—101 INSPECTION 14—101
UNDERBODY PROJECTED DIMENSIONS.... 14—102 UNDERBODY STRAIGHT-LINE DIMENSIONS 14—104 76G14X-001

14 BONNET
BONNET
STRUCTURAL VIEW
7. Front seal rubber
8. Windshield washer hose
14—2
1. Bonnet
2. Hinge
3. Cowl seal rubber
4. Bonnet stay
5. Bonnet lock
6. Bonnet insulator

BONNET 14
REMOVAL
1. Disconnect the windshield washer hose at the joint
shown in the figure.
86U14X-003
2. Remove bonnet insulator fasteners, then remove
the insulator.
86U14X-005
4. Remove the bonnet hinge installation bolts, then
remove the bonnet.
76G14X-604
14—3

14 BONNET
76G14X-605
76G14X-606
9 ± 1.5 mm (0.36 ± 0.06 in)
(a)
4 ± 1 mm
(0.66 ± 0.04 in)
(b)
76G14X-607
INSTALLATION
Install in the reverse order of removal, noting the fol-
lowing:
1. Bonnet hinge installation bolts
Tightening torque:
19—25 N-m (1.9—2.6 m-kg, 14—19 ft-lb)
2. Push the fasteners into the bonnet.
ADJUSTMENT
Bonnet
Adjust the bonnet laterally and vertically by loosen-
ing the bonnet to hinge mounting bolts and reposi-
tioning the bonnet.
Bonnet Lock
Adjust the bonnet lock after the bonnet has been
aligned. The lock can be moved vertically and
horizontally. Align it with the striker on the bonnet af-
ter loosening the mounting bolts.
Tightening torque:
7.8—11 N-m (0.8—1.1 m-kg, 5.8—8.0 ft-lb)
76G14X-608
14—4

TRUNK LID 14
TRUNK
LID

STRUCTURAL VIEW (SEDAN AND COUPE/MX-6)
1. Trunk lid lock
2. Trunk lid opener protector
3. Opening rod
4. Retainer
5. Trunk lid key cylinder
6. Balance spring
76G14X-040
7. Trunk lid hinge bracket
8. Trunk lid hinge
9. Trunk lid
14—5

1 4 TRUNK LID
86U14X-012
Opening rod
86U14X-013
86U14X-014
REMOVAL
Trunk Lid Opener
1. Remove the nut and the protector.
2. Remove the opening rod.
3. Remove the bolts and the trunk lid opener.
Trunk Lid Key Cylinder
Remove the retainer and the trunk lid key cylinder.
Trunk Lid
1. Remove the trunk lid installation bolts, then remove
the trunk lid.
2. Remove the balance spring.
3. Remove the rear seat. (Refer to page 14—100)
76G14X-041
14—6

TRUNK LID 14
4. Remove the fasteners and remove the rear pack-
age tray.
86U14X-017
INSTALLATION
Install in the reverse order of removal.
Tightening torque:
86U14X-018
14—7

14 TRUNK LID
86U14X-019
86U14X-020
ADJUSTMENT
Trunk Lid
1. Adjust the trunk lid by loosening the lid to hinge
mounting bolts and repositioning it.
2. Align the trunk lid evenly as shown in the figure.
Trunk Lid Striker
1. Loosen the striker mounting bolts.
2. Tighten the bolts after adjusting.
Tightening torque:
7.8—11 N m (0.8—1.1 m-kg, 5.8—8.0 ft-lb)
86U14X-021
14—8

REAR HATCH 1 4
REAR HATCH
STRUCTURAL VIEW
86U14X-022
1. Rear hatch
2. Upper trim
3. Side trim
4. Lower trim
5. Rear finisher
6. Rear hatch lock
7. Lock controller
8. Rear hatch outer handle
9. Stay damper
10. Key cylinder
11. Rear hatch screen
14—9