MAZDA 626 1987 Workshop Manual

1 4 REAR DOORS
86U14X-047
86U14X-048
86U14X-049
REMOVAL
Rear Door Glass and Regulator
1. Lower the door glass the way.
2. Remove the clip. (Manual type)
3. Remove the regulator handle. (Manual type)
4. Remove the inner handle cover.
5. Remove the door trim.
Note
For vehicles with power windows, disconnect
the connectors.
6. Remove the door screen.
Caution
Remove the screen carefully so that it may be
reused.
7. Position the door glass so that the mounting bolts
can be removed from the service hole.
8. Remove the mounting bolts.
86U14X-050
14—20

REAR DOORS 1 4
9. Remove the door glass upward.
86U14X-051
Remove the mounting bolts, and remove the win-
dow regulator through the service hole.
Remove the window motor mounting bolts, then
remove the motor from the regulator (power
window).
86U14X052
INSTALLATION
Install in the reverse order of removal, noting the fol-
lowing.
Tightening torque:
Nm (m-kg, ft-lb)
Door lock assembly 4.22-6 18 (0 43-0 63, 3,10—4.54)
Outer handle 8.8-13 (0.9-1.3. 6.5-9.4)
Glass Quide 7.8—11 (0.8—1.1, 5.8—8.0)
Regulator Nut 8 8—13 (0.9—1.3, 6.5—9.4) Regulator Bolt 7.8-11 (0.8-1.1. 5.8-8.0)
Door lock striker 18-26 (1.8-2.7, 13-20)
Before installing the motor, connect the leads to a bat-
tery and run regulator down to the position shown.
14—21

1 4 REAR DOORS
Installation of door lock and outer handle
1. Before installing the door lock, apply grease to the
places shown in the figure.
2. After installation, check that the door opens
smoothly, and that the operation of the lock is cor-
rect when using the key and the door lock knob.
86U14X-054
ADJUSTMENT
Door Lock Striker
1. Check that the door can be closed easily and
whether there is any looseness. If there is a prob-
lem, loosen the striker mounting screws and ad-
just by moving the striker vertically, or laterally.
2. Check the rear offset of the door to the body. If
there is a problem, adjust by moving the door lock
striker laterally.
86U14X-055
14—22

FRONT BUMPER 14
FRONT BUMPER
STRUCTURAL VIEW
Sedan and Hatchback
76G14X-002
1. Bumper stay 2. Reinforcement 3. Bumper
14-23

1 4 FRONT BUMPER
86U14X-057
86U14X-058
REMOVAL
1. Remove the under cover mounting screws.
2. Remove the bumper mounting screws.
3. Remove the front side bumper stay mounting nuts.
INSTALLATION
Install the front side bumper stay mounting nuts and
tighten the stay mounting nuts.
Tightening torque:
31—46 N-m (3.2—4.7 m-kg, 23—34 ft-lb)
76G14X-037
14—24

REAR BUMPER
1
4
REAR BUMPER
STRUCTURAL VIEW
Sedan and Hatchback
Coupe/MX-6
1. Splash shield
2. Bumper stay
3. Set plate
4. Reinforcement
5. Bumper
76G14X-0D3
14—25

1 4 REAR BUMPER
\
1 '
4 / t i4 / t- / i
86U14X-061
86U14X-062
REMOVAL
1. Remove the screws shown in the figure.
2. Remove the bumper mounting nuts.
3. Remove the nuts and fasteners shown in the fig-
ure and remove the reinforcement and bumper
stay from the bumper.
INSTALLATION
Install in the reverse order of removal.
Tightening torque:
Bumper stay installation nuts:
31—46 N m (3.2—4.7 m-kg, 23—34 ft-lb)
76G14X-004
14-26

RADIATOR
GRILLE 1
4
RADIATOR GRILLE
REMOVAL AND INSTALLATION
1. Remove in the sequence shown in the figure, referring to removal note for the specially marked parts.
2. Install in the reverse order of removal, referring to installation note for the specially marked parts.
86U14X-065
1. Screw 2. Fasteners 3. Radiator grille
Removal Note
Fasteners
Push the tabs of the fasteners (5) with a small screw-
driver.
Installation Note
Insert the fasteners into the grille, then align with the
installation holes in the body and press in the grille.
86U14X-066
14—27

1 4 HEADLIGHT AND COMBINATION LIGHT
HEADLIGHT AND COMBINATION LIGHT
REMOVAL AND INSTALLATION
1. Disconnect the negative battery cable.
2. Remove in the sequence shown in the figure, referring to removal note for the specially marked parts.
3. Install in the reverse order of removal.
76G14X-005
1. Screw
2. Turn signal light assembly
3. Screw
4. Radiator grille
5. Bolts
6. Bolts
7. Headlight assembly
8. Screws
9. Light garnish
10. Headlight bulb
60 + 55W/55W
11. Parking light bulb 5W
12. Turn signal light bulb
21W
14—28

HEADLIGHT AND COMBINATION LIGHT 1 4
76G14X-006
1. Screw 6. Bolts
2. Turn signal light assembly 7. Fastener
3. Screw 8. Screw
4. Radiator grille 9. Light garnish
5. Bolts 10. Headlight assembly
11. Headlight bulb
60 + 55/55W
12. Parking light bulb 5W
13. Turn signal light bulb
21W
14—29