MAZDA 626 1987 Workshop Manual

14 MOLDING AND GARNISH
QUARTER WINDOW MOLDING (COUPE/MX-6)
Removal and Installation
1. Remove the seat belts.
2. Remove the rear header screw.
3. Remove the screws and the quarter trim.
4. Remove the screws and the center pillar trim.
5. Remove the quarter window molding mounting in-
stallation nuts.
6. Remove the screws and the quarter window
molding.
7. Install in the reverse order of removal.
76G14X-016
QUARTER WINDOW MOLDING
(HATCHBACK)
Removal and Installation
1. Remove the rear header screw.
2. Remove the bolt and the rear side seatback.
3. Remove the screws and the package side shelf.
4. Remove the screws and the rear pillar trim.
5. Remove the nuts and the quarter window molding.
6. Install in the reverse order of removal.
76G14X-017
QUARTER WINDOW MOLDING (SEDAN)
Removal and Installation
1. Remove the rear header screw.
2. Remove the bolt and the rear side seatback.
3. Remove the quarter trim.
4. Remove the nuts and the quarter window molding.
5. Install in the reverse order of removal.
86U14X-095
REAR WINDOW SIDE MOLDING (COUPE/MX-6)
Removal and Installation
1. Remove the seat belts.
2. Remove the rear header screw.
3. Remove the screws and the quarter side trim.
4. Remove the screws and the center pillar trim.
5. Remove the nuts and the rear window side
molding.
6. Install in the reverse order of removal.
76G14X-018
14-40

MOLDING AND GARNISH 1 4
TRUNK LID MOLDING
(SEDAN AND HATCHBACK)
Removal and Installation
1. Remove the rear finisher.
2. Remove the nuts and screws and remove the trunk
lid molding.
3. Install in the reverse order of removal.
CENTER PILLAR GARNISH
(SEDAN AND HATCHBACK)
Removal and Installation
1. Remove the seat belts.
2. Remove the front header trim.
3. Remove the center pillar trim.
4. Remove the nuts with a deep socket wrench, then
remove the garnish.
5. Install in the reverse order of removal.
76G14X020
REAR FINISHER (COUPE/MX-6 AND SEDAN)
Removal and Installation
1. Remove the nuts and the rear finisher.
2. Install in the reverse order of removal.
76G14X-021
REAR FINISHER (HATCHBACK)
Removal and Installation
1. Remove the hatchback door side trims.
2. Remove the hatchback door lower trim.
3. Remove the hatchback door screen.
4. Remove the nuts and the rear finisher.
5. Install in the reverse order of removal.
76G14X-022
14—41

1 4 MOLDING AND GARNISH
SAIL GARNISH
(SEDAN AND HATCHBACK)
Removal and Installation
1. Remove the sail inner garnish.
2. Remove the screws and remove the sail garnish.
3. Install in the reverse order of removal.
76G14X-023
SIDE PROTECTOR MOLDING
Structural View
86U14X-102
1. Side protector A molding 2. Side protector B molding 3. Side protector C molding
14-42

SIDE
PROTECTOR MOLDING
1
4
Removal
1. Using a screwdriver or knife, twist the molding end,
being careful not to damage the painted surface,
and separate the adhesive for 20—30 mm
(0.79—1.18 in).
2. Pull the separated portion to remove it.
3. Use a knife to remove any adhesive remaining on
the body or molding.
Note
Remove as much adhesive as possible with-
out damaging the painted surface.
7BU14X-034
7BU14X-035
7BU14X-036
4. If the adhesive is difficult to remove, soften it with
a hot air blower.
Installation
1. Remove any grease or dirt from the molding adhe-
sion surface and the body surface.
2. Mark the installation position on the body with
masking tape.
3. Attach double-sided adhesive tape to the molding
adhesion surface.
4. Align the molding on the body, and attach it se-
curely.
Note
Adhesion conditions deteriorate if air temper-
ature is 20°C (68°F) or less; heating of the
body is thus recommended.
7BU14X-037
14—43

1 4 DOOR MIRROR
DOOR MIRROR
DISASSEMBLY l ,
1 Warm the frame and the mirror glass with a lamp
(500W) to approx. 70°C (158°F) for approx. 3
minutes.
2. Insert a scraper between the mirror glass and the
frame, then pry the mirror loose.
3. Remove any remaining adhesive.
ASSEMBLY
1. Warm the frame with a lamp.
2. Install the glass in the frame, then gently press it
in to secure it.
86U14X-107
14—44

TRUNK-LID
LOCK REMOTE RELEASE
1
4
TRUNK-LID LOCK REMOTE RELEASE
REMOVAL AND INSTALLATION
1. Remove in the sequence shown in the figure.
2. Install in the reverse order of removal.
A 8 c D
1—
133
86U14X-108
1. Screws
2. Scuff plate
3. Screws
4. Cover
5. Bolts
6. Release lever
7. Release wire
14—45

1 4 FUEL FILLER
LID
REMOTE RELEASE
FUEL FILLER
LID
REMOTE RELEASE
REMOVAL AND INSTALLATION
1. Remove in the sequence shown in the figure.
2. Install in the reverse order of removal.
1. Screws 4. Cover 7. Release wire
2. Scuff plate 5. Bolts
3. Screws 6. Release lever
14—46

WINDSHIELD GLASS 1 4
WINDSHIELD GLASS
STRUCTURAL VIEW
86U14X-110
1. Rear view mirror 4. Front pillar trim
2. Sunvisor 5. Wiper arm
3. Front header trim 6. Lower molding
Note
Use window tool set (49 0305 870A) to remove and install the glass.
7. Front windshield molding
8. Windshield glass
9. Spacer
14—47

1 4 WINDSHIELD GLASS
REMOVAL
1. Remove the rearview mirror, sunvisors, front pillar
trim, and front header trim.
2. Remove the wiper arms and lower molding.
3. Remove the front window molding.
86U14X-111
Protective tape
Piano wire
Caution
Before removing the sealant, apply adhesive
tape to the body and instrument panel to pro-
tect them from damage.
86U14X-112
86U14X-113
4. Make a small hole through the sealant.
5. Pass the piano wire through the hole.
6. Wind each end of the wire around a bar.
7. Pull the wire to and fro, and saw through the seal-
ant around the edge of the glass. Then remove the
glass.
Caution
a) Use a long sawing action to spread the work
over the whole length of wire to prevent it
from breaking.
b) Be careful that the wire does not rub on the
body or instrument panel.
Note
If the glass is not to be reused, a tool like that
shown in the figure may be used.
Insert the blade in the sealant, and pull on the bars.
86U14X-114
14—48

WINDSHIELD GLASS 1 4
INSTALLATION
1. Cut away the old sealant with a sharp knife so that
1 to 2 mm (0.04 to 0.08 in) thickness of sealant
remains around the circumference of the frame.
If all the sealant has come off in any one place,
apply some primer after degreasing, and allow it
30 minutes to dry. Then put on new sealant to
build up to a 2 mm (0.08 in) layer
86U14X-115
2. Carefully clean a 5 cm (1.97 in) wide area around
the circumference of the glass and the bond on
the body.
3. Bond a new dam along the circumference of the
glass 5 mm (0.20 in) from the edge.
Caution
Securely bond the dam and allow it to dry.
86U14X-116
4. Apply primer with a brush to the bonding area of
the glass and the body, and allow it to dry for ap-
prox. 30 minutes.
Caution
Keep the area free of dirt. Do not touch the
surface. If primer gets on the hands, remove
it immediately.
86U14X-117
5. Bond the spacers to the body as shown.
Caution
Damaged spacers must be replaced.
76G14X-043
expert22 f
n http://rutracker.org