clutch MAZDA 626 1987 Workshop Manual

HYDRAULIC CIRCUIT 7C
D RANGE (3RD GEAR)
Band servo
Oil cooler
Low and reverse brake • pressure
Rear clutch pressure
4 Front clutch pressure
Vacuum diaphragm Kick-down solenoid
Downshift valve i I Vacuum throttle valve
Throttle backup valve
Orifice check valve
Modifier valve
Orifice check valve 11 Pressure regulator valve
Line pressure lis
Operating line pressure
Governor pressure
Torque converter
Throttle pressure Secondary x governor valve Primary * governor valve
76G07C-344
7C—131

7C HYDRAULIC CIRCUIT
D RANGE (KICK-DOWN; SHIFT VALVES IN 2ND POSITION)
Band servo
Oil cooler
Low and reverse brake • pressure Kick-down solenoid Vacuum 'diaphragm
Rear clutch pressure
Front clutch pressure
Jownshift 'alve 11 Oil pump Vacuum throttle valve
Throttle backup valve
Throttle relief I valve
Orifice check valve
Modifier valve Orifiw check valve
Second lock valve
Orifice chabk valve II Pressure regulator valve
CZ3 Line pressure
Ml Operating line pressure
• Governor pressure
Cm Torque converter
•I Throttle pressure
Primary x governor valve Secondary x governor valve
76G07C-345
7C—132

HYDRAULIC CIRCUIT 7C
2 RANGE (2ND GEAR)
Release side
Oil cooler
Low and reverse brake a pressure Vacuum diaphragm Kick-down solenoid
Rear clutch pressure
Front clutch pressure
Downshift valve I Vacuum throttle valve
Throttle backup valve
Throttle relief I valve
Orifice check valve
Modifier valve Orifice check valve I
2-3 shift I valve
Second lock valve
Orifice chsisk valve 11 I Pressure regulator valve
Line pressure in
Operating line pressure
Governor pressure
Torque converter
Throttle pressure Secondary x governor valve Primary x governor valve
76G07C-346
7C-133

7C HYDRAULIC CIRCUIT
1 RANGE (1ST GEAR)
Orifice
Low and reverse brake pressure
Rear clutch pressure
Front clutch pressure
Vacuum
>
diaphragm
76G07C-347
Oil cooler
Kick-down solenoid
] Down: valve Oil pump Vacuum throttle valve
I Throttle backup valve
Throttle relief] valve check valve
Modifier valve Orifice checkI valve
pLU Second l-i—| lock valve
Orifice valve
valve
Secondary x Primary governor valve governor valve
Line pressure m
Operation line pressure
Governor pressure
Torque converter
Throttle pressure
Pressure regulator valve
7C-134

HYDRAULIC CIRCUIT 7C
1 RANGE (2ND GEAR)
Band servo
Release side
Low and reverse brake I pressure
1 Rear clutch pressure
Vacuum diaphragm Kick-down solenoid
Front clutch pressure
Downsaift valve fl Oil pump Vacuum throttle valve
Throttle backup valve
Throttl relief I valve
Orifice check valve
Modifier valve Orifice check valve I
Second lock valve
Orifice valve Pressure regulator valve
I—i Line pressure

EH Operating line pressure

dH Governor pressure
I—I Torque convertei
Ml Throttle pressure Secondary x governor valve Primary x governor valve
76G07C-348
7C—135

1 1 MASTER CYLINDER
MASTER CYLINDER
REMOVAL
Remove in the sequence shown in the figure, referring to removal note for specially marked parts.
Caution
Brake fluid will damage painted surfaces. If it does get on a painted surface, wipe it off
immediately.
1. Fluid level sensor connector
2. Brake pipe
76G11X-011
3. Master cylinder
4. Clutch pipe holder (LHD MTX ABS)
Removal Note
Brake pipe (Flare nut type)
1. Place rags under the master cylinder to prevent
brake fluid from dripping on painted surfaces.
2. Disconnect the brake pipe from the master cylin-
der with the SST.
76G11X-012
11—14

POWER BRAKE UNIT 1 1
76G11X-034
INSPECTION OF CHECK VALVE
Note (MTX)
The check valve is pressed into the vacuum
hose. There is an arrow on the hose surface
to indicate direction of installation.
Inspection
1. Disconnect the vacuum hose from the engine.
2. Apply suction and pressure to the hose from the
engine side. Check that air flows only toward the
engine.
If the air passes in both directions or not at all, re-
place the check valve (along with the hose).
REMOVAL
Remove in the sequence shown in the figure, referring to removal note for specially marked parts.
1. Fluid level sensor connector
2. Vacuum switch coupler
(RF, RF-CX)
3. Brake pipe
4. Master cylinder
5. Clutch pipe holder
6. Vacuum hose and check
valve
7. Clevis pin
8. Steering shaft
76G11X-069
9. Power brake unit
10. Gasket
11. Locknut
12. Operating lever
11-29

WHEELS AND TIRES 1 2
WHEEL BALANCE
If a wheel becomes unbalanced or if a tire is replaced
or repaired, the wheel must once again be balanced
to within specification.
Maximum unbalance (at rim edge): g (oz)

13 inch-wheel 11 (0.39)
14 inch-wheel 10 (0.35)
15 inch-wheel 9 (0.32)

76G12X-005
Balance
weight
Outside
Balance
weight
86U12X-011
Caution
a) Do not use more than two balance weights
on the inner or outer side of the wheel, if
the total weight exceeds 100 g (3.5 oz), re-
balance after moving the tire around on the
rim.
b) Attach the balance weights tightly so that
they do not protrude more than 3 mm (0.12
in) beyond the wheel edge.
c) Select suitable balance weights for steel or
aluminum alloy wheels.
d)Do not use an on-car balancer on ATX
models. Use of this type of balancer may
cause clutch damage.
WHEEL MOUNTING
Tighten the lug nuts to the specified torque in a criss-
cross fashion.
Tightening torque:
88—118 N-m (9—12 m-kg, 65—87 ft-lb)
Caution
a) The wheel-to-hub contact surfaces must be
clean.
b) Never apply oil to the nuts, bolts, or wheels;
doing so might cause looseness or seizure
of the lug nuts.
86U12X-012
SPECIAL NOTE
Regarding wheels and tires:
1. Do not use wheels or tires other than the specified types.
2. Aluminum wheels are easily scratched. When washing them, use a soft cloth, never a wire brush.
If the vehicle is steam cleaned, do not allow boiling water to contact the wheels.
3. If alkaline compounds (such as salt water or road salts), get on aluminum wheels, wash them as
soon as possible to prevent damage. Use only a neutral detergent.
86U12X-013
12-5

1 5 CRUISE CONTROL SYSTEM
CRUISE CONTROL SYSTEM
STRUCTURAL VIEW
86U15X-146
1. Main switch
2. Control switch
3. Control unit
4. Stop switch
5. Clutch switch (MTX)
6. Actuator
7. Inhibitor switch (ATX)
15-82

CRUISE CONTROL SYSTEM 1 5
CIRCUIT DIAGRAM

BATTERY

0
t
© o-
MAIN FUSE
X-05

—13 |F|-«-X-01
8QA X-01
X-02^ 15A JB-07 ® (1 OA) @
BW |D)
^-O
METER

From Combination Light Sw (Section Eb>
J*
TRB
[l|
MAIN SW

CLUTCH
SW

-BY ID]—
I iB-28 L-u^p——.L-1
~
—
LO,DI--JLO!D1
Lr
For West Germany
STOP SW
L-02nr iL-02

From Stop Light
.
checker (Section F)
GW
[I]

-BY [D] To Stop Light Checker GY.IDI
From Stop
Light Sw WG (Dj—
(Section F)
' '

L-01 Cruise Control Unit
|

B
L LW LO G GW
±±±LA±± TT
EC-Al
WG
MI LR
L-04 Cruise Control Sw [D]
L
LW
GR GY
GB
B
LR

L-05 Main Sw
[I]
riu^rii
^TTT1 GY BY B GW

L-02 Slop Sw
[
' (LV)

B-26 Clutch Sw (D]
LO
BY
m
RG LgB

L-03 Actuator
I
* GY G
r±±i
X GW GB
86U15X-147
15-83