engine oil MAZDA MX-5 1994 Workshop Manual

SPECIAL TOOLS ST ENGINE TOOL NUMBER & DESCRIPTION 'OOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION PRIORITY ILLUSTRATION - 19 01 07 680A Engine stand 49 EOll IAO Brake set, ring gear Lock tool, crankshaft Hanger set, engine stand Arm, valve spring lifter Remover & installer, valve guide 49 801 2 0A2 Pivot Remover & installer, piston pin Adapter set, radiator cap tester Remover, valve seal Oil pressure gauge V-ribbed belt tension gauge 49 LO1 2 OAO Installer set, valve seal & valve guide Gartner Banana

ST SPECIAL TOOLS \R SUSPENSIONS - - - FRONT AND RI EEFZ rooL NUMBER & ( PRIORITY I ILLUSTRATION DESCRIPTION PRIORITY ILLUSTRATION 49 NO28 201 Support block Compressor, coil spring 49 8034 201 Support block Installer, dust boot 49 0727 575 Puller, ball joint CHECKERS AND OTHER EQUIPMENT I I rooL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION PRIORITY I ILLUSTRATION System selector Checker, fuel and thermometer 49 0305 870A Tool set, window Adapter harness (Engine signal monitor) Sheet (Engine signal monitor) Self-diagnosis checker 49 H066 003 Adapter, harness Engine signal monitor Gartner Banana

GENERAL SERVICE INFORMATION VEHICLE DIMENSIONS d Measurement I I Overall height mm (in) I Overall length mm (in) Overall width mm (in) 3,948 (155.4) 1,676 (65.9) WHEEL ALIGNMENT Front wheel alignment (Unloaded*) 2,266 (89.2) 1,410 (55.5) 1,428 (56.2) Wheelbase mm (in) Rear wheel alignment (Unloaded*) Tread Total toe-in Front mrn (in) Rear mm (in) mm (in) degree Camber angle I 0'24' f 30' 3 + 3 (0.12 f 0.12) 0°18' + 18' Maximum steering angle Inner Outer I 37'23' f 2O 32O32' f 2O Caster angle * Fuel tank full; radiator coolant and engine oil at specified levels; and spare tire, jack, and tools in designated positions. 4O4Y f 45' 1 1°20' 3 * 3 (0.12 f 0.12) 0'18' + 18' King pin angle Camber angle Total toe-in -0'43' f 30' mm (in) degree Gartner Banana

SECT I ON NAHE iNDf X (ENGINE) -8-, -- SECTION NAHE 1.O.NO SEC.NO SECTION NANE ! I 1 -KO3 1100 PISTON,CRAWKS#AFT & FI-YWIIEEL I I-NOS 1200 VALVE SYSTEH l-BBG 1300 IHLE l MhH1FOLl) 1-EO4 ,1310 ~EXIIAUGT HAHIFCLD 1-FOG 1320 jFUEL SYSYEH 1 LO^ 132% /FUEL. DISIRIBUlOfl 1350 AIR CLEANER I364 IHROT :t.E BOUV 1370 /iiHIssIoH CoHTRoL. sYsTEH ( 1tiLET fiiDk) 1-NO4 1600 OIL PUMP L FILTER 1-DO5 1500 COOL IHG SYSTCn I 1-*605 1580 BRACKET ,PULLEY & 8El.T I I 1-CO6 1600 CLUTCH .)ISC L COVER (MANUAL) ! f -LO6 171 ' /TRANSHI SSION GEP"SiFIAtdI1AI.) I 1 - JOfs 1 720 1 CHANGE PONY WOL. SI STEM ( MANUAL I 1 1 ! 1 -no6 , l!;n0 '.ftiGl~t! FLECTRICAL. bYSlfM I i-CPT 1630 ALTffttdATOH 1 -to7 1tldtO STAR'IE)! I (I41 1-GO? IWO A ISIARTCH I (AT) 1-10? 18)!,0 BATltRY j i 1 -JOT 1YIU TUQOUL CUNVEHTCR,Ulr. PUMP L tb! I PING?, (AUTOHATlC) i I 1 -no 1 l192o IT~~A#SMIS!;ION CASE 8 MAJN i-(jN'f)l i I I I OL sYs.rLn ( AUTORAT IC I i.ton 1~2s !cmrucu VALVE truronrrlc) I I .Hot) IlqLo 'c1u1chcl: ti t*LAwImv CtAMs 1 IlUHAl lC) I 1 IIOY 1 VG'1 ' LOVt RIiUI(, LOW L RE Vf. qsE fmiStlj# I I lAUiO#ATlG> i 1 0 , 1 UAUUAt L lNb.ASt SYSlt M (AU13NA7 i ! i iL' i ! I I ! i ' ' I; Ub tau- AU~SALI. 0 5 UA'fk. 199'1-04 Gartner Banana

PICTORIAL INDEX CYLINDER HEAD & COVER 4600 Gwen 111 Chasm Group & CHANGE CONTROL SYSTEN 8 ~SKET SETS ( (AT) 3900 &% Given ~n PISTON, CRANKSHAFT CYLINDER BLOCK 8 FLYWHEEL GASOLINE ENGINE 4 - CYLINDER (1121 B GOVERNOR, LOW CLUlCHES & e REVERSE P~STON PLANE TARV GEARS (AUTOMATlC) CONTROL VALVE (AUTOMATIC) TRANSHISSION CASE TORQUE CWVERTER, & RAIN CONTROL SYSTEH OIL (AUTONAT I C) (AUTOHATIC) VALVE SYSTEM [i3 1400 OIL PUMP & FILTER 1600 TRANSHISS I ON CASE (NANUAL 1 --- 11710 TRANSflISSLON (MANUAL GEARS 1 h I720 P YANGE CONTROL SYSTEM (MANUAL ) Gartner Banana

ALPHABETICAL INDEX *%* ENGLISH *** CASE,T/MISSlON------------ CASE'A' , LLOWER UNIT- ----- CASE'A',COOLING UNIT----- CASE'A1 ,HEATER UNIT------ CASEIB' ,BLOWER UNLT------ CASE'B' ,COOLING UNIT----- CASE'B9,HEATER UNIT------ CASE'OUT',ASHTRAY-------- CASING,DIFFERENTIAL------ CASING,HYDRAULIC UNIT---- CASING,STOPPER----------- CATALYST ,THREE WAY------- CEILING,TOP-----.--------- CHANNEL( L) DIVISION-DOOR- CHANNEL(R)lDIVISION-DOOR- CHECKER,DOOR------------- CLAMP---------.-..--------- CLAMP,BATTERY------------ CLAMP,HOSE--------------- 1-L11 DRUM,CLUTCH-------------- 1-N8 DRUM,CONNECTING---------- 1 -H9 DRUM,DIRECT------------.- 1-F9 DRUMIREAR CLUTCH------ -- 1-C9 DUCT(L)---------------..-- 2-DB DUCT(L1 ,SIDE DEMI .-- .---- DUCT(R)----..------------- 2-C8 2-DB DUCT(R1,SIDE DEMT,------- DUCT,AIR- ---- ------------ 2-C8 DUCT,CENTER-------------- 2-Cll 2-C8 DUCTIFRESII AIR----------- 1-14 CLIP,WEATHLRSTRIP-OUTER-- 2-El1 CLIPtA',SPEEDOMETER CABLL 2-F7 CLIPIA',WEATHERSTRIP-OUT- 2-El1 CLIPIB',WIRE-BONNET------ 2-E5 CLGTH,REPAIR-TOP-------..- 2-Dli CLAMt3,HOSE-A 1 .P. /A. CLNR CLAMP,WATER HOSE--------- ELEMENTIAIR CLEANER------ 1-J4 EMBLEM,CAP-WIiE€I.--------- 1-Ll;? END,CONTROL LEVtR-------- 1 -K6 ENDlS/ROD<1ST82ND)------- 1-J6 ENl)rS/ROD(3RDB4TH;------- 1-J6 ENG:SHIFf ROD(O/TOI'&REV.) 1-K6 ENGINE,PARTIAL----------- ENGINE,SHORT------------.- 1-D3 ESCUTCHEON--------------- 1-D3 EVAPORATOR--------------- 2-ti9 2-Mll EYE BOLT K?T,31. GEAR---- 1-M12 2-116 2-L12 2-N5 COVER,5OIE-CC1----------- 2-Ki COVER,HOLE-ANTENNA------- 2-El4 COVER,HOLE-LIFT GATE----- 2-Dl0 COVER,INNER HANDLE----.--- 2-M9 COVER,INTERIOR MIRRORm--- 2-F16 COVER,JOINT-LOWER-------- 1-112 COVER,JOINT-UPPER-------- 1-112 COVER,LEVER-OPENER------- 2-L7 COVER,MAIN FUSE BLOCK---- 2- I1 4 COVER,OIL PUMP----------- COVER,REAR--------------- 1-N4 1-J3 1-K12 COVEK,RE&R-ALTERNATOR---- 1-C7 CQVER,RELAy------------..- 2-H1! COVER,ROD---------------- 1-1.6 COVER,SELECT LEVER------- 1-616 COVERISERVICE HOLE------- Z-F5 COVER,SERVO-------------- COVER,SIDE--------------- 1-N7 2-K7 COVERISPARE TIRE--------- 2-Cl6 COVER,l'HERHO------------- 1-D5 CQVER,THERMOSTAT--------- 1-D5 COVER,TIMING EELT-C. ----- 1-13 GASKET------------------- 1-C5 1-C15 1 -F3 1-H7 1-J14 1-L4 1 - L 14 1-N7 2- ~4 GASKET 8 SEAL KIT-------- 1-M9 GASKET KIT,COMPRESSOR---- 2-K11 GASKET SET ,CYL HEAD----- i -D3 GASKET SETIENGINE-------- 1-DY GASKET(C1 ,TIMING BELTCL) - 1-13 GASKEl'(INN),TIHIHG BELTCL 1-13 BASKET(L)---------------- GASKET,CAP--------------- 1-13 1-114 GASKETICONPRESSOR-------- 2-K11 GASKET,CONVERTER--------- !-Dl4 G0.SKET ,COVER PLATE------- 1-K6 GASKET,CYl.INDER WEAD----- 1-F3 GASKET,DRAIN PLUG-------- 1-li14 GASKETIDRUM SUPPORT- ----- 1 - D8 CASKET.E.G.R. VALVE------ 1-L4 CORD NO.1,HI.TENSION----- 1 -M6 CORD NO.2.HI.TENSION----- 1 -M6 CORD NO.~;HI.TENSION----- 1 -M6 CORD NU.4,HI.TENSION----- 1 -M6 CORD SET,HI.TENSION------ 1 -M6 CORa,EARTH--------------- 2-c14 2-Nl:! CORE,HEATER Ub!IT--------- 2-Dl1 COTTER,VALVE-IN.--------- 1 -N3 COUPLERISOLENOID VALVE--- 1-E0 COVER-------------------- l-Cl6 2-C6 COVER NO.l,ADJ-FRT------- 2-66 COVER NO.2,ADJ-FRT-a+----- 2-60 COVER N0.3.ADJ-FRT------- 2. SC COVER(C),SENSOK---------- 2-H9 COVER(L),BELT LINE------- 2-Kli COVER(L).BRACE BAR------- 2-C6 COVER,UNDER-------------- 2-C6 COVER,VALVE BODY--------- 1-10 COVER,WASHER TANK-------- 2-F1E COVER,WHEEL CORE--------- 1-Hli COVER, WIPER ARM-FRONT--- - 2-H15 COVER'L1,HYDRAULIC UNIT-- 1-Ml5 COWLING,RADIATOR--------- CRANKSHAFT--.. -- ------ ---- 1-E5 1 -K3 CUPISECONDARY------------ 1-H15 CUSHION(L),FRT SEAT------ 2-N8 CUSHIOW(R),FRT SEAT------ 2-K8 CUSHION,LID HINGE-------- 2-H4 CUSHION.RUBBER----------- 2-17 2-Ll CYL.,CLUTCH MASTER------- I -El4 CYL.,CLUTCH RELEASE------ 1-El4 CYL,,TAHDEM MASTER------- 1-F15 1-61 5 1-H15 /~ASKET;EX.MANIFOLD------- 1-E4 GASKET,EXH.PIPE-CONVERTER 1-Dl4 GASKET,EXTENSION--------- 1-C8 GASKET,FILLER PIPE------- 1-H14 GASKET ,FRONT COVER--- .--- I-C6 GASKET,HEAD COVER-------- 1-fi3 GASKET,IN.MANIFOl.D------- 1-D4 GASKET.LICENSE LAMP------ 2-H4 COVER( L) ;DECK LOCK------- 2- Jli COVER(I.),DRAIN-SOFT TOP-- 2-Hli COVER(L),DUST------------ 1-El2 1-Fl? COVER(L),HINGE----------- 2-D9 COVER( L) ,HOLE----------- - 2-Nl! COVER(L),KNUCKLE--------- 2-NB COVER(L).SEAT BACK------- 2-N8 - ... CLIP SET,DRlVE SI!AFT----- 1-DlI CLIP(L1 ,FORM PLATt .------ 2-El2 CLIP(R),FORM PLATE------- CLIP,CABiE--------------- 2-El2 1-Dl6 CLIP ,ENGINE HARNESS------ 2-N141 CLIP,FLEXIBLE Hi3SE------- 1-C16' l-~ld I-Ml5 2-1314 FASTENER SET ,TOP CLOTH--- 2- Dl2 FASTENER,BONNET RELEASE-- 2-KG FASTENER,DOOR TRIM------- 2-rl0 2-#7 GASKET,OIL PUMP---------- 1- J7 GASKET ,OIL STRAINER-- ---- 1-C5 1-rJ4 GASKET.RR.COH0.---------- 2-F4 1-1jsl CQv~~(~);S~~so~-l-------- 2-H9 I I-K~SI COVER( L) ,SENSOR-AIR BAG-- 2-H9 CLIP,HAHNESS------------- 2-E15: COVER(R),REL'I LINE------- FKl4 2-G13! COVER(R),BRACE BAR------- 2-C6 , 2-M14' CUVER(W),DECK LOCK------- 2-1121 2-N14( COVERIR) ,DRAIN-SOFT TOP-- 2-HIZi CLlP,HARNESS-HAND BRAKE-- 2-M7 I COVERCR) ,DUST.----------- 1-E13i CLlP,HEATER COtITKOL--- - -- 2-Elli 1-F131 CLIP, HOSE- SUB T.8 VATFR H 1 -F5 i COVER(R) ,HINGE- ---------- 2-C9 ! CLIP,OIL FJPE-------. ---- 1-L7 I CLIP ,PIPE--- -..- ---------. 2-N8 j I-El6: COVER(R),HOLE------------ Z-N1S1 x-~I(+ COVER(RI,KNUCKLE--------- 2-18 I 1-Fl6, COVER(R) ,SEAT BACK------- 2-K8 I FASTEHERILIFT GATE TRIM-- 2-F14 FASTENERBRAIN RAIL-REAR-- %-Eli FASTEHER; RAIN FASTENER. REAR 1 SIDE TUXN- - .SPRANG CAP- FASTEYER,SEEL------------ 1- J3 1-K4 FASTENER, STOP LAMP-HI . --- II D f FEEDER-ANTENNA- - - - - -- - - - - 2-F14j GASKET~VAC POWER ASSIST- !-El5 I )t s FILTER ,AIR--------..------ 2 - N 12 1-G15 FILTER, FUEL- - ..- - - - - - ----.. ~%*t*~x*rfi**tf%%w 1-F4 1 SASK6T.W.PUMP INLET------ 1-D5 I FII.TEP,FUEL PUMP--------- 1-H14 GASKET,WATER PUMP------ - 1-05 IlAl~,FRONT-WIND.---------- 2-~111 FINISHEPIWEAR------.----- 2-i4 GASKET,WINDOW REGULATOR-- 2-C10 . . . . . . . -. . . . . . -- .. - -- ------- L.- -.- --- -.-- CAT. AUNA04-03 F.-002 Gartner Banana

ALPHABETICAL INDEX *%* ENGLISH *** GASKET'A' ,DUST COVER----- 1-114 GAUGEIFUEL TANK---------- 1-J14 GAUGE,OIL LEVEL---------- 1-DB 1 -H3 GEAR------..-------------- GEAR SET,DRlVEN-SPEED---- 1-M7 GEAR SET,FINAL----------- 1-H11 T -1 11 A-LAA GEAR,ADJUST-------------- l-Fll GEAR, COUNTER-- ----------- 1-H6 GEAR,COUNTER REVERSE----- 1-66 GEAR,COUNl'ER SHAFT------- 1-G6 GEAR,DIFF.SIDE----------- GEAR,DRIVEN-------------- 1-111 1-06 GEAR,INNER----.----------- 1-N4 GEAR,INTERNAL------------ 1 -D9 1 -H9 GEAR,INTERNAL-STARTER---- 1-67 GEAR,MAIN DRIVE---------- GEAR,OUTER--------------- 1-E6 1-N4 GEAR,OVER DRIVE---------- 1-G9 GEAR,OLER TOP------------ 1-H6 GEAR,REVERSE--.---------- 1-66 GEAR ,REVERSE IDLE-------- 1 -H6 GEAR ,RING-FLY WHEEL------ GEAR,SHAFT--------------- 1-K3 2-J15 GEAR,SPEEDO.DRIVE-------- 1 -H6 1 -H9 GEAR,STEERING------------ 1-J12 1-L12 GEPR,suN----------------- 1 -D9 GEAR,~s~----------------- 1 -F6 GEAR,zND----------------- 1-F6 OEAR,SRD----------------- 1-E6 G€NERATOR,PULSE---------- 1 -E8 GLASS(L1,DOGR-FRT-------- 2-K9 GLASS(L1,VENTJLATOR------ 2-K9 GLASS(R1,DOOR-FRT-------- 2-J9 GLASS(R1,VENTILATOR------ 2 -K 9 GLASS,BACK WINDOW-------- 2-Nll GLASS,WINDSHIELD--------- 2-N11 GRILLE(L),OEMISTER------- 2-C8 GRILLE(R),DEMISTER-------- 2-C8 GRlLLE,COWL-------------- 2-J3 GRIPtL1,ASSIST----------- 2-HI0 GRIP(R1,ASSIST----------- 2-H10 GROMMET------------------ 1 -H4 1 - I1 2 2-Cll 2-F14 2-Jll 2- Jl3 2-N14 GROHMET,BRAKE PEDAL------ 1-M14 GROMMETIDRAIN HOSE-TOP--- 2-H12 GROMMET,KNOB-METER SET--- 2-67 GROMHET,SCREW------------ 2-E5 2-F10 GROMMET,SCREW-BAFFLE----- GROMMET,SCREW-DOOR GLASS- GROMMET,SCREW-RETAIhkU--- GROMMET,WASHER TANK------ GUIDE~B~(L),GI.AZS-------- ;-KG i GU1DE1B'(RIJGLASS-------- 2-K9 ' GUSSET N0.3(L),C.FLOOR PA 2-15 GUSSET NO.J(R),C.FLOOR PA 2-K5 ! GUS5ET( L 1 ,REAR FENDER-RR- 2- I5 I GUSSET(L1,SIDE SILL OUTER 2-15 1 GUSSET(R1,REAR FENDER-RR- 2-H5 ! GUSSET(R),SIDE SILL OUTER 2-65 ' . .-- i_ CAT .AUNA04-03 - GUSSET,FRONT FLOOR PAN--- 2-L5 HANDLE(L1,INNER---------- HANDLE(L1,OUT.----------- HANDLE(R1,INNER---------- HANDLE(R1,OUT.----------- HANDLEIJACK-------------- HANDLE,REGULATOR--------- HANDLE,SOFT TOP---------- HANGER,ENGINE------------ HANGER,ENGINE-REAR------- HANGER,SILENCER-. -------- HARNESS N0.2,REAR-------- HARNESS, DOOR-------- -----. HARNESS,ENGINE----------- HARNESS,FRONT------------ HARNESSIINSTRUFENT------- HARNESS, REAR-- -- ---- -.---- HARNESS,WIRE------------- HARNESS'NO.?' ,FRONT- ----- HEAD,CYL.-COMPRESSOR----- HEAD,CYLLNDER------------ HEAD, ZIPPER-BACK I-""QOW-- HEADER,FRONT--- .--- HEADER,FRONT-Uf --- HEATER UNIT---- .---- HINGE-----------------.--- HINGE(L1,BONNET---------- HJNGE(L),DOOR-LOWER------ HINGE(L1,DOOR-UPPER------ HINGE(L1,LID-LAMP-------- HINGE(L),TRUNK LID------- HlNGE(R1,BOHNET---------- HINGE(R1,DOOR-LOWER------ HINGE(R),DPOH-UPPER------ HINGE(R1 ,GLOVE LID---- .-- HINGE(R).LID-LAMP-------- --. HOSE NO.1,UATER---------- HOSE N0.2,BREAlHER------- 1-114 HOSE NO.2,WATER---------- 2-Cll HOSE(C1,DEFROSTER-------- 2-D8 HOSE(L1,FLEXIBLE-FRT----- 1-115 1-K15 HOSE(L1,FLEXIBLE-RR------ 1-115 1-K15 HOSE(R1,FLEXIBLE-FRT----- 1-115 1-K15 HOSE(R1,FLEXIBLE-RR------ 1-115 HOSE,AIR----------------- 1-K15 1-14 HOSE,CLUTCH FLEXIBLE----- 1-F14 HOSE,DRAIN------..-------- 1-~4 HOSE,FUEL PUMP-IN TANK--- HOSE,FUEL-€GI------------ HflSE,OIL----------------- HOSE,P,C.V.-------------- HOSE,PRESSURE------------ HDSE,REfURN-------------- HOSE, WATER BY-.PASS------- tIOSE,WATER-OIL COOLER IN. 1-C5 HOSE'C',WASH€.:----------- 2- F15 HOUSING(L1,LAMP-LID HINGE 2-H3 HOUSING(L1,LAMP-RR FENDER 2-J5 HOUSING(R1,LAMP-LID HINGE 2-M3 HOUSING(R),LAMP-!?R FENOER 2-H5 HUB SET,CLlJTCH-O.T. 8 REV 1-H6 HUB SET,CLUTCH-1ST 8 2ND- 1-F6 HUB SET,CLUTCH-3RD 8 4TH- 1-c6 HUB ,CLUTCH- ---.-- - ----- --- I 1-E6 1 1 -F6 1-H6 -- INSULATOR,DASHBOARD------ 2-N15 INSULATOR,EX.MANIFOLD---- 1-E4 INSULATOR,FRONT---------- 2-D6 INSLLATOR,FUEL D1ST.----- 1-H4 INSULATOR ,HEAT----------- 1 - E4 JACK--------------------- 1-NlZ JET,OIL------------------ JOINT-------------------- 1 -H3 1-H3 1-17 2-El5 2-M9 JOINT SET.BALL----------- 1-K12 1-Ml2 JOINT SET,INNER--------a*- 1-Dl1 JOINT SET,OUTER---------- 1-Dl1 JOINT,BACK WINDOU MOULD-- 2-Nll JOINT,BALL--------------- l-Kl2 1-M12 JOINT,ELBOW-W.TANK------- 2-C15 2-Fl! KEY SET------------------ 2-C3 KEY SUB SET(C),DOOR------ 2-C3 KEY SUB SETCR)JDOOR------ 2-C3 KEY SUB SET,GLOVE-------- 2-D3 KEY SUB SET,ST.LOCK------ 2-D3 KEY SUB SET,TRUNK-------- 2-C3 KEY,BLANK-PRIMARY-------- 2-03 KEYJBLANK-SECONDARY------ KEY,PRIWARY-------------- 2-D3 2-C3 KEY ,SECONDARY-------- ---- 2-C3 KEY,SYNCHRONILER--------- 1-E6 KEY,WOODRUFF-PULLEV------ 1-K3 KNOB---------- ----a- ----.. 2-NI! KNOB ~0.1..--------------- 2-Ell KNOB(L>,KNUCKLE---------- 2- J8 KHOB