battery MAZDA PROTEGE 1992 Workshop Manual

TRANSAXLE Jl
1. Transaxle
Installation Note ..,......,.............. page Jl-49
2. Engine mount No.4
3. Driveshaft
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . page Jl-50
4. Stabilizer (BP SOHC)
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . page Jl-50
5. Tie-rod end
Installation Note ,........,..,........... page Jl-50
6. Clutch release cylinder
7. Engine mount No.2
8. Exhaust pipe
9. Engine mounting member
Installation Note . . . . . . . . . . . . . . . . . . . . . . . .
page Jl-50
10. Control rod
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . page Jl-51 11. Extension bar
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . page Jl-51
1 12. Starter
13. Ground
Installation Note .,..,...,......,........ page Jl-5
14. Neutral switch connector
15. Back-up light switch connector
16. Speedometer cable
Installation Note . . . . . . . . . . . . . . . . . . . . . . . .
page Jl-5
17. Battery carrier
18. Battery
19. Air hose and resonance chamber
20. Splash shield
21. Wheel and tire 1
Installation Note
Transaxle
1. Set the transaxle on a jack and lift it into place.
Install tne transaxle oorts.
Tightening torque:
64-69 N*rn (6.5-9.1 m-kg, 47-66 ft-lb)
Loosely tighten engine mount No.4 bolts.
Jl-49

J2 TRANSAXLE
REMOVAL
1. Disconnect the negative battery cable.
2. Raise the vehicle and support it with safety stands.
3. Drain the transaxle oil into a suitable container.
4. Remove in the order shown in the figure, referring to Removal Note.
I
03UOJ2-0
52-l 0

TRANSAXLE J2
1. Wheel and tire 14. Exhaust pipe
2. Splash shield 15. Engine mount No.2
3. Air hose and resonance chamber 16. Clutch release cylinder
4. Battery Removal Note .,...........,....,.,...... page J2-11
5. Battery carrier 17. Tie-rod end
6. Speedometer cable Removal Note . . . . . . . . . . . . . . . . ..*........ page J2-11
7. Back-up light switch connector 18. Stabilizer
8. Neutral switch connector 19. Driveshaft
9. Ground Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page J2-12
10. Starter 20. Joint shaft
11. Extension bar 21. Engine mount No.4
12. Control rod 22. Transaxle
13. Engine mount member Removal Note ..,..,....*................ page J2-12
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page J2-1 1
03UOJ2-014
-
03UOJ2-01
Removal Note
Engine mount member
1. Suspend the engine with the SST and remove the engine
mount member.
Clutch release cylinder
Caution
l Do not damage the clutch pipe.
1. Remove the bolts shown.
2. Lay aside the clutch release cylinder and the clutch pipe.
I ,
03UOJ2-016
Tie-rod end
1. Remove the cotter pin.
Caution
l Do not damage the dust boot.
2. Loosen the nut and disconnect the tie-rod end with the SST.
I I
03UOJ2-017
52-l 1

TRANSAXLE J2
INSTALLATION
1. Raise the vehicle and support it with safety stands.
2. Install in the order shown in the figure, referring to
Installation Note,
3. Fill the transaxle with the specified amount of the specified transaxle oil after installation.
4. Warm up the engine and transaxle, and inspect for oil leakaae and transaxle ooeration.
37-52 (3.8-5.3, 27-38) 37-52 (3.8-5.3, 27-38)
9.8-12 (1.0-1.2, 7.2-8.7)
7.8-l 2 (0.8-l .2, 5.8-8.7)
1. Transaxle
6. Tie-rod end
2. Engine mount No.4 7. Clutch release cylinder
3. Joint shaft
8. Engine mount No.2
4. Driveshaft
9. Exhaust pipe
Installation Note
10. Engine mount member
. . . . . . . . . . . . . . . . . . . . .
page J2-42 11. Control rod
5. Stabilizer
12. Extension bar
Installation Note 13. Starter
. . . . . . . . . . . . ..______. page J2-42 14. Ground
31-48 (3.2-4. ‘8
88-l 18 (g-12,65-87)
(6.5-9.1, 47-88)
37-52 (3.8-5.3, 27-38)
N.m (m-kg, Mb)
15. Neutral switch connector
16. Back-up light switch
connector
17. Speedometer
cable
18. Battery carrier
19. Battery
20. Air hose and resonance
chamber
21. Splash shield
22. Wheel and tire
52-41

FRONT DOOR
FRONT DOOR
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal
Note
l Remove the front door trim and door screen for removal of the checker.
(Refer to pages S-10, 11.)
\
J
N.m (m-kg, ft-lb)
1. Harness connector
5. Door lock striker
2. Checker pin
Adjustment Note .,......................... page S-9
3. Hinge
6. Checker 4.
Front door
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . . .
page S-9
S-8

FRONT SIDE WINDOW REGULATOR AND GLASS
FRONT SIDE WINDOW REGULATOR AND GLASS
COMPONENTS
Removal / Installation
1, Raise the front door glass 1 1Omm (4.33 in) from the fully open position.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to
Removal Note.
4. Install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
Note
l Refer to page S-56; Removal of the door mirror for removal of the inner garnish.
-lATCHBACK
9 9
61-67 in-lb)
61-67 in-lb
1.1 . . v.. (70-100 cm-kg, 61-67 in-lb)
1. Regulator handle (Manual regulator)
7. Door screen
Removal
Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12
8. Front door glass
2. Inner garnish
9. Glass run channel
3. Front door trim (Manual window)
10. Manual window regulator
4. Front door trim (Power window)
11. Power window regulator
5. Inner handle
6. Sealing pad Inspectron . . . , . . . . . , . . . , . . . . . . . . . . . . . . . . . . . . .
page S-32
s-10

FRONT DOOR LOCK AND OPENER S
FRONTDOORLOCKANDOPENER
COMPONENTS
Removal / Installation
1. Raise the front door glass fully to remove the door lock assembly.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to
Removal Note.
4. Install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
Note
l Refer to page S-56; Removal of the door mirror for removal of the inner garnish.
1ATCHBACK
1. Regulator handle (Manual regulator) 7. Door screen
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12 8. Lock control (Power door lock)
2. Inner garnish 9. Front door lock assembly
3. Front door trim (Manual window) 10. Outer handle
4. Front door trim (Power window) 11. Lock cylinder retainer
5. Inner handle 12. Lock cylinder
6. Sealing pad
s-13

REAR DOOR S
REAR DOOR
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal.
Note
l Remove the rear door trim and door screen for removal of the checker. (Refer to naae S-17.
N-m (m-kg, ft-lb)
1. Harness connector 5. Door lock striker
2. Checker pin Adjustment Note ,..............,.....,.,. page S-16
3. Hinge 6. Checker
4. Rear door
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . page S-i 6
S-l 5

REAR SIDE WINDOW REGULATOR AND GLASS
REAR SIDE WINDOW REGULATOR AND GLASS
COMPONENTS
Removal / Installation
1. Open the rear door glass fully.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to Removal Note.
4. Install in the reverse order of removal, referring to Installation Note.
Caution
l Remove the door screen carefullv so that it may be reused.
3-9 61-67 in-lb) ,
03uosx-019
1. Regulator handle (Manual window) 9. Center channel, channel protector
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-l 2 10. Rear door glass
2. Rear door trim (Manual window) Removal Note ..,.....,..,................. page S-l 8
3. Rear door trim (Power window) Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . . page S-18
4. Inner handle Il. Quarter window glass, weatherstrip
5. Pull handle bracket (Power window) 12. Manual window regulator
6. Rear power window switch 13. Power window regulator
7. Sealing pad 14. Glass run channel
8. Door screen
s-17

REAR DOOR LOCK AND OPENER S
REAR DOOR LOCK AND OPENER
COMPONENTS
Removal / Installation
1. Raise the rear door glass fully to remove the door lock assembly.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to Removal Note.
4. install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
4.2-6.2 N-m
1, Regulator handle (Manual regulator) 7. Sealing pad
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-l 2 8. Door screen
2. Rear door trim (Power window) 9. Lock knob assembly
3. Rear door trim (Manual window) 10. Lock control (Power door lock)
4. inner handle 11, Rear door lock assembly
5. Pull handle bracket (power window) 12. Outer handle
6. Rear power window switch
s-19