MANUAL TRANSAXLE - Transaxle Assembly22-61
MD99,8812
5. INSTALLATION OF INPUT SHAFT REAR SEAL CAPInstall the input shaft rear seal
.cap.
2. INSTALLATION OF TRANSFER CASE OIL SEAL
Using the special tool, install the transfer case oil seal.
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23-1
AUTOMATIC
TRANSAXLE
CONTENTSMZJAA- _
ANNULUS GEAR AND TRANSFER DRIVE GEARTransmission Fluid Level Inspection................................46SET................................................................................................
102Transmission Fluid Replacement........................................
46
DIFFERENTIAL........................................................................104SPECIAL TOOLS........................................................................
16
:......................................... 12IEND CLUTCH ASSEMBLY....................................................99SPECIFICATIONS..........................
FRONT CLUTCH ASSEMBLY................................................95
GENERAL INFORMATlON....................................................2
KICKDOWN SERVO................................................................
107
LOW-REVERSE BRAKE............................................................
107
OIL PUMP....................................................................................93
PLANETARY GEAR................................................................
100
REAR CLUTCH ASSEMBLY....................................................97
SELECTOR LEVER ASSEMBLY............................................58
SERVICE ADJUSTMENT PROCEDURES............................46
Accelerator Switch
Inspection and Adjustment................
50Drive Shaft Oil Seals Replacement....................................
52Inhibitor Switch and Control Cable Adjustment................
52Key Interlock Mechanism Check........................................50KickdownServo Adjustment................................................
47Line Pressure Adjustment....................................................
48Reducing Pressure Adjustment........................................
49Selector Lever Operation Check........................................
50Shift Lock Mechanism Check............................................51Speedometer Cable Replacement....................................53
General Specifications........................................................12Lubricants............................................................................15Service Specifications........................................................12Spacer and Snap Ring........................................................13Valve Body Spring Identification Chart............................13
SPEEDOMETER DRIVEN GEAR ASSEMBLY....................106
TRANSAXLE ASSEMBLY........................................................62
TRANSAXLE CONTROL*........................................................54
TRANSAXLE OIL COOLER, HOSES, TUBES
....................66
TRANSFER SHAFT....................................................................92
TROUBLESHOOTING............................................................
19
A/T Safety-lock System Troubleshooting........................44Converter Stall Test............................................................
43
Diagnosis and Test
................................................................
22
Element in Use at Each Position of Selector Lever........31Inspection
of ControlSystem............................................
28Inspection of Electronic Control System Components....32Oil Pressure Tests................................................................
39ShiftPatterns....................................................................
31,42Troubleshooting Guide........................................................
20
VALVE BODY. . . .._._.................................................................... 108
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3668GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components (that may have to beremoved/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(1)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead topersonal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from
rendering the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
(3) MlTSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B -Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of the
ISRS or any SRS-related component.
AUTOMATIC TRANSAXLE - General Information23-3HYDRAULIC CONTROL SYSTEM
i
Low-reversehr3b.3\t3ear clutch “IYhFI\\\\\\1
,/I // L1 ji‘erhaustvalve7 ;// j/ .j/,
Damper cluGcontrol solenoidvalve
To lubncatlon(front) cTo lubncatlon ,-=(rear)
Torquel-2 shift
valvek&!&!&I h TransaxldI e 1 11
---- il.valve
I 1 Shik control I!:;?A+;ilEjJJBi,
IIsolenoid
valve “6”S3ivcontroI
I/
i %
\sl
valve
Ex[ 011 filter J
011 pan
m Line pressure
-Tyue converter and lubricationsure
-_ucing pressureOil pump suction pressure
a Modulated line pressure
I”‘rl Damper clutch pressure
mDamper clutch control solenoid
valve pressure
IPressure control solenoidvalve pressureTFA0070
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23-4AUTOMATIC TRANSAXLE - General information
Tort-
CCvJ
Kickdown servo--
Low-reversebrake
Rear clutch Front clutch
F12/
!P
End clutchii
/
Ii”
t
OFF
z7szzz
10-IF=?
OFF
snort controlvalve
1'7 H I-------i II/
IIjamper clutcontrol solerwualveTo lubrrcatron c(front)To lubrrcatton c(rear)ReducingL valve
IIsolenoidvalve “B”
Pressure control
N-R control
valve
Pressurecontrol
OFFsolenord
m Oil pump suction pressure
0 Modulated line pressure
0 Damper clutch pressure
@gjJDamper clutch control solenoid
valve pressure
IPressure control solenoid
valve pressure
m Lrne pressure
0Torque converter and lubricationpressure
Reducing pressureTFA0071
TSB Revision
AUTOMATIC TLE - General Information23-5
cF4A21 - Drive-Stopping>
Torque converter
Low-reverse
brake
Kickdown servo
Front clutchRear clutch -End clutch
jy ~&~ntroiun~t j
Damper clutchcontrol solencvalve
To lubrmtl(front)
Torque
I31
converterFcontrol ”valveEX
Pressure control
IPressurex^,?“t*,.l
* Y
4- - - - - _ _ _Oil filter
Lme reliefvalve
EX
Oil pan
Line pressure
0Torque converter and lubricationpressure
Reducing pressure
0 Modulated line pressure
IPressure control solenoid
valve pressure
[-
Damper clutch pressure
Damper clutch control solenoid
valve pressure
1 Drive(Stop) /TFA0242
1 TSB Revision