service MITSUBISHI ECLIPSE 1991 Service Manual

AUTOMATIC TRANSAXLE - Oil Pump21-299OIL PUMP
- DISASSEMBLY AND REASSEMBLY
NZlLGAK
11 Nm8 ft.lbs.
NOTE(I) Reverse the disassembly procedures to reassemble.(2) +I) : Refer to ;Servjce Pojnts of Disassembly”.I:/ &B : Refer to Serwce Points of Reassembly .: Non-reusable parts
TFAO?AS
Disassembly steps
l
* 1. O-ringl 2. Reaction shaft support
I)+ 3. Steel ball
We+ 4. Drivegear
+I) l 5. Driven gear
6. Snap ring (F4A22)7. Oil seal
(F4A22)8. Seal ringl * 9. Oil seal
10. Oil pump housingPump housingTFAO203
SERVICE POINTS OF DISASSEMBLY4. REMOVAL OF DRIVE GEAR/5. DRIVEN GEAR
Make reassembly alignment marks on the drive and driven
gears.
SERVICE POINTS OF REASSEMBLY9. INSTALLATION Of OIL SEAL
Using the special tool, install the oil seal in the pump
housing.

AUTOMATIC TRANSAXLE - Transfer Shaft 21-301TRANSFER SHAFT
N21LVAA
- DISASSEMBLY AND REASSEMBLY
TFAO322
Disassembly steps
4+ W1. Taper roller bearing
4+ l 2. Taper roller bearing
3. Transfer shaft
NOTE(I) Reverse the disassembly procedures to reassemble.(2) *e : Refer to “Service Points of Disassembly”.(3) l + : Refer to “Service Points of Reassembly”.
Front side
MD99881 2
MD998822SERVICE POINTS OF DISASSEMBLY
1.12. REMOVAL OF TAPER ROLLER BEARINGS
Using the special tool, remove the bearings on both ends ofthe transfer shaft.
SERVICE POINTS OF REASSEMBLY
1.12. INSTALLATION OF TAPER ROLLER BEARINGS
Using the special tool, install the bearings on the transfer
shaft.

21-302AUTOMATIC TRANSAXLE - Front Clutch AssemblyFRONT CLUTCH ASSEMBLY
DISASSEMBLY AND REASSEMBLYNo. of clutch discs and plates
1 Model ( Cldy;c,h ( Cl;,:“h
1 F4A22 ) 3 1 3
NZlUAF6-
TFA0422
Disassembly steps
l 41.Snap ringl * 2. Clutch reaction plate
l 43.Clutch disc4.Clutch plate~~ 5. Clutch pressure plate
+eW 6. Snap ring7.Return spring8. Front clutch piston
9.D-ring10.D-ring11. Front clutch retainer
NOTE(I) Reverse the disassembly procedures to reassemble.(2) +I) : Refer to “Service Points of Disassembly”.(3): Refer to “Service Points of Reassembly”.(4): Non-reusable parts
TFAQ423

AUTOMATIC TRANSAXLE - Front Clutch Assemblv21-303
1750266
MD998337
\
1750264
/TFA0498Clutch
reactior
TFA0424
i
269
SERVICE POINTS OF DISASSEMBLY6. REMOVAL OF SNAP RING
(1) Compress the return spring with the special tool.
(2) Remove the snap ring.
SERVICE POINTS OF REASSEMBLY6. INSTALLATION OF SNAP RING
(1) Compress the return spring with the special tool.
(2) Install the snap ring.
5. INSTALLATION OF CLUTCH PRESSURE
PLATE/3.CLUTCH
DISC/P. CLUTCH REACTION PLATE
(1) Assemble the clutch pressure plate, clutch plate and
clutch reaction plate, arranging them by the missing
tooth [See figure
@I.
NOTEThis is so the automatic transmission fluid escapes
easily and there is good cooling of the plate and disc.
(2) Assembly the plates so the beveled side is as shown inthe figure.
(3) Assemble so the thickest plate (clutch reaction plate) is
on the snap ring side.
1.SELECTION OF SNAP RING
Check clearance between the snap ring and clutch reaction
plate. To check the clearance, hold entire circumference ofthe clutch reaction plate down with 50
N (11 Ibs.) force. If
clearance is out of standard value, select a snap ring to
obtain the standard value.
Standard value:
0.7-0.9 mm (.028-.035 in;)
0.8-1.0 mm (.032-.039 in.)

21-304AUTOMATIC TRANSAXLE - Rear Clutch Assembly REAR CLUTCH ASSEMBLY
NZlLHBG
DISASSEMBLY
REASSEMBLY
17
161198
7
\
Disassembly steps1. Seal ring
l + 2. Input shaft3. O-ring
4. Snap ring
5. Thrust race
6. Seal ring
++ 7. Snap ring15 14131210
1750215
l + 8. Clutch reaction plate9. Clutch disc
I)+ 10. Clutch plate
l + 11. Clutch pressure plate++ I)+ 12. Wave spring13. Return spring
14. Rear clutch piston
15. Rear clutch retainer
16. D-ring
17. D-ring
NOTE(1) Reverse the disassembly procedures to reassemble.(2) +I) : Refer to “Service Points of Disassembly”.
(3) e+ : Refer to “Service Points of Reassembly”.
(4) m : Non-reusable parts

AUTOMATIC TRANSAXLE - Rear Clutch Assemblv 21-305
MD998337Shear droop
Clutch disc
TFA0501
\1750275
SERVICE POINTS OF DISASSEMBLY12. REMOVAL OF WAVE SPRING
(1) Compress the return spring with the special tool.
(2) Using a screwdriver, remove the wave spring.
SERVICE POINTS OF REASSEMBLY12. INSTALLATION OF WAVE SPRING
(1) Compress return spring with the special tool.
(2) Install the wave spring.
11. INSTALLATION OF CLUTCH PRESSURE
PLATE/IO.CLUTCH
PLATE/8. CLUTCH REACTION PLATE
(1) Install the clutch pressure plate, clutch plates and clutchreaction plate with their missing tooth portions
(@ in
the illustration) in alignment.
NOTE
This design is to facilitate escape of automatic transmis-sion fluid and improve the cooling efficiency of the
plates and disc.
(2) Install the clutch reaction plate with its shear droop
directed as shown in the illustration.
7. SELECTION OF SNAP RING
Check clearance between the snap ring and clutch reaction
plate. To check the clearance, hold entire circumference ofthe clutch reaction plate down with 50
N (11 Ibs.) force. If
clearance is out of standard value, select a snap ring to
obtain the standard value.
Standard value:
0.3-0.5 mm (.012-.020 in.)

AUTOMATIC TRANSAXLE - Rear Clutch Assemblv 21-307REAR CLUTCH ASSEMBLY
,A-DISASSEMBLY AND REASSEMBLY
--.TFAO 606
Disassembly steps
1.Seal ringl 2. Input shaft
3.O-ring4.Snap ring5.Thrust race
6.Seal ringl + 7. Snap ringI)+ 8. Clutch reaction plate9.Clutch disc
l + 10. Clutch plate
11.Wave spring9
.TFA0265
** *4 12. Snap ring13.Returnspring
14. Rear clutch piston
15.D-ring16.D-ring17. Rear clutch retainerNOTE
(1) Reverse the disassembly procedures to reassemble.(2) +e : Refer to “Service Points of Disassembly”.(3) l + : Refer to “Service Points of Reassembly”.(4) 0 : Non-reusable parts

21-308 AUTOMATIC TRANSAXLE - Rear Clutch Assembly
@
/
(
TFAO240SERVICE POINTS OF
DISASSEM.BLY12. REMOVAL OF SNAP RING
(1) Using the special tool, compress the
returns spring.
(2) Using the snap ring pliers, remove the snap ring.
SERVICE POINTS OF REASSEMBLY12. INSTALLATION OF SNAP RING
(1) Using the special tool, compress the return spring.
(2) Using the snap ring pliers, install the snap ring.
10. INSTALLATION OF CLUTCH PLATE/*. CLUTCH REAC-
TION PLATE
Assemble the clutch plate and reaction plate, arranging
them by the missing tooth [See figure
@I.
NOTEThis is so the automatic transmission fluid escapes easily
and there is good cooling of the plate and disc.
7. SELECTION OF SNAP RING
Check clearance between the snap ring and clutch reaction
plate. To check the clearance, hold entire circumference ofthe clutch reaction plate down with 50
N (11 Ibs.) force. If
clearance is out of standard value, select a snap ring to
obtain the standard value.
Standard value:
1.0-1.2 mm (.034-.047 in.)
2. INSTALLATION OF INPUT SHAFT
Align the input shaft oil groove and rear clutch retainer
matching mark and assemble.

.-
AUTOMATIC TRANSAXLE - End Clutch Assembly21-309END CLUTCH ASSEMBLY
NZIIJWD
F4A2233
DISASSEMBLY AND REASSEMBLYNo. of clutch discs and plates
Disassembly steps
1.Seal ring
l * 2. Snap ring3. Clutch reaction plate
4.Clutch disc5.Clutch platel + 6. Snap ring7.Washer8.Return spring9. End clutch piston
10.Oil seal11.D-ring12. End clutch retainer13.Oil seal
9
TFA0607
5TFA0608
NOTE(1) Reverse the disassembly procedures to reassemble.(2) l e : Refer to “Service Points of Disassembly”.(3) ++ : Refer to “Service Points of Reassembly”.(4) q : Non-reusable parts
SERVICE POINTS OF REASSEMBLY6. INSTALLATION OF SNAP RING
Using the special tool, install the snap ring.
Caution
Check that the snap ring is seated firmly in the groove.

AUTOMATIC TRANSAXLE - Planetary Gear 21-311
PLANETARY GEAR

-. DISASSEMBLY AND REASSEMBLY
35-45 Nm26-32 ft.lbs.
NOTE(I) Reverse the disassembly procedures to reass$mble.(2) *I) : Refer to ::Servjce Points of Disassembly,Ii/+ : Refer to Service Points of Reassembly .b: Non-reusable parts
NZlLKAJ
,. /.
ep4”
I9
TFAOS22
8
Disassembly stepsI. Bolt
2.Lock plate3. One-way clutch outer race
4.End plate
1)45.One-way clutch6.End plate7.Pinion shaft8. Front thrust washer9.Spacer bushing10. Short pinion
Il. Roller+e
l + 12. Thrust bearing13.Planet carrier
i
SERVICE POINTS OF DISASSEMBLY12. REMOVAL OF THRUST BEARING
(1) Remove the only one short pinion. Use care not to drop
and lose the 17 rollers in the short pinion. Do not
remove the other short pinions.
(2) Remove the thrust bearing.