MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 15: Checking Continuity Of Three Diodes

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STATOR 1. Check the continuity between the coil lead. If there is no continuity, replace the
stator. See Fig. 16
.
2. Check the continuity between the coil and the core. If there is continuity
re
place the stator. See Fig. 16
.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Fig. 16: Testing Stator

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REMOVAL & INSTALLATION GENERATOR For
generator removal and installation
procedures, see Fig. 17
.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Fig. 17: Removing & Installing Generator

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Removal Service Points NOTE: Place the removed A/C compressor where it will not be a
hindrance when removing and installing the generator, and
secure it with a cord or tie wire.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

A) A/C Compressor Assembly Removal - Remove the compressor from the
compressor bracket with the hose still attached. B) Generator Removal - Move the A/C compressor to one side, and then
remove the generator from under the vehicle.
OVERHAUL GENERATOR For disassembl
y procedures, see Fi
g. 18
.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Fig. 18: Exploded View Of Disassembly & Assembly Procedures

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Disassembly Service Points
A) Front Bracket Assembly Removal -Insert a fla
t-tipped screwdriver
CAUTION: DO NOT insert a screwdriver too deep. The stator
coil will be damaged.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

between the front bracket assembly and the stator core, and pry it downward to
separate the stator and front bracket assembly. See Fig. 19
.
B) Generator Pulley Removal - Set the pulley upward, clamp the rotor in a
vise, and remove the pulley. C) Stator Removal - Using a soldering iron (180-250W) to unsolder the stator.
This work should complete within approximately 4 seconds to prevent heat
from transferring to the diode. When removing the rectifier from the regulator
assembly, unsolder the points soldered on the rectifier. See Fig. 20
.
CAUTION: Make sure not to damage the rotor.
CAUTION: Check that the heat from the solderin
g iron is not
transmitted to the diode for a long time.
CAUTION: Use care that no undue force is exerted to leads
of diodes.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Fig. 19: Removing Front Bracket Assembly

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Fig. 20: Locating Solder Points

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Assembly Service Points
A) Regulator Assembly Installation - After installing the regulator assembly,
insert a wire through the hold provided on the rear bracket while pressing down
on the brush, and secure the brush. See Fig. 21
.
B) Rotor Assembly Installation - After installing the rotor, remove the wire
used to secure the brush. NOTE: By inserting a wire, the brush will be secured in place,
and the installation of the rotor will be easier.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Fig. 21: Installing Regulator Assembly

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2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

TORQUE SPECIFICATION
S
See illustration in REMOVAL & INSTALLATION
or OVERHAUL
.
WIRING DIAGRAMS For wiring diagrams, see STARTING/CHARGING
.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor