MITSUBISHI ENDEAVOR 2004 Service Repair Manual

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 85: Tightening Bolts

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TIMING BELT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 86: Removal And Installation Of Timing Belt

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2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Required Special Tools:
MB991800: Pulley Holder MB991802: Pin B MD998767: Tensioner Pulley Socket Wrench MD998769: Crankshaft Pulley Spacer
REMOVAL SERVICE POINTS << A >> CRANKSHAFT PULLEY REMOVAL Use special tools MB991800 and MB991802 to remove the crankshaft pulley from
the crankshaft.
CAUTION: Use only the specified special tools, or a damaged
pulley damper could result.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 87: Removing Crankshaft Pulley From Crankshaft

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<< B >> TIMING BELT REMOVAL 1. Turn the crankshaft clockwise to align each timing mark and to set the number
1 c
ylinder to com
pression to
p dead center.
CAUTION: Never turn the crankshaft counterclockwise.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 88: Turning Crankshaft Clockwise To Align Each Timing Mark And To Set Number 1 Cylinder

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. If the timing belt is to be reused, chalk an arrow on the flat side of the belt,
indicating the clockwise direction.
3. Loosen the center bolt of the tensioner pulley, then remove the timing belt.
INSTALLATION SERVICE POINTS >>A<< AUTO-TENSIONER INSTALLATION 1. If the auto-tensioner rod remains fully extended, set according to the following
procedure.
1. Place two dolly blocks in a vice as shown in the illustration, and then
place the auto-tensioner in the vice. CAUTION: Place the auto-tensioner perpendicular to the
jaws of the vice.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 89: Identifying Two Dolly Blocks

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CAUTION: Never compress the pushrod too fast, or it
may be damaged.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 90: Identifying Pin Hole A And B

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2. Slowly compress the pushrod of the auto-tensioner until pin hole A in the
pushrod is aligned with pin hole B in the cylinder.
3. Insert the setting pin into the pin holes once they are aligned.
NOTE: If replacing the auto-tensioner, the pin will already
be inserted into the pin holes of the new part.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

4. Install the auto-tensioner to the engine.
>>B<< TIMING BELT INSTALLATION 1. Align the timing marks on the camshaft sprockets with those on the rocker
cover and the timing mark on the crankshaft sprocket with that on the engine
block as shown in the illustration.
CAUTION: Do not remove the setting pin from the auto-
tensioner.
CAUTION: The camshaft sprocket (right bank) can turn
easily due to the spring force applied, so be
careful not to get your fingers caught.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor