MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 77: Cleaning Crankshaft

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REMOVAL AND INSTALLATION < REAR OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 78: Identifying Rear Oil Seal With Component

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Required Special Tools:
MD998718: Crankshaft Rear Oil Seal Installer MD998781: Flywheel Stopper
REMOVAL SERVICE POINT << A >> DRIVE PLATE BOLTS REMOVAL Use special tool MD998781 to secure the drive plate and remove the drive plate bolts.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 79: Removing Drive Plate Bolts

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INSTALLATION SERVICE POINTS >>A<< CRANKSHAFT REAR OIL SEAL INSTALLATION 1. Apply a small amount of engine oil to the entire circumference of the oil seal
lip.
2. Use special tool MD998718 to tap in the oil seal as shown in the illustration.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 80: Tapping Oil Seal

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>>B<< DRIVE PLATE BOLTS INSTALLATION Use special tool MD998781 in the same way as during removal to install the drive plate bolts.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 81: Installing Drive Plate Bolts

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CYLINDER HEAD GASKET REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 82: Removing/Installing Cylinder Head Gasket


2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Required Special Tool:
MD998051: Cylinder Head Bolt Wrench
REMOVAL SERVICE POINT << A >> CYLINDER HEAD ASSEMBLY REMOVAL Use special tool MD998051 to loosen each bolt two or three steps in the order
shown in the illustration.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 83: Removing Cylinder Head

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INSTALLATION SERVICE POINTS >>A<< CYLINDER HEAD GASKET INSTALLATION 1. Degrease the cylinder head and cylinder block gasket mounting surfaces.
2. Make sure that the gasket has the proper identification mark for the engine.
Fig. 84: Identifying Cylinder Head Gasket On Cylinder Block With
Identification Mark At Front Top

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3. Lay the cylinder head gasket on the cylinder block with the identification mark
at the front top.
>>B<< CYLINDER HEAD ASSEMBLY INSTALLATION
CAUTION: Be careful that no foreign material gets into the
cylinder, coolant passages or oil passages. Engine

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

1. Use a scraper to clean the gasket surface of the cylinder head assembly.
2. Using special tool MD998051 and a torque wrench, tighten the bolts to the
specified torque in the order shown in the illustration. (in two or three cycles)
Tightening torque: 108 +/- 5 N.m (80 +/- 3 ft-lb) +/- 0 N.m (0 in-lb) +/-
108 +/- 5 N.m (80 +/- 3 ft-lb)
damage may result.
CAUTION: Install the head bolt washers with the beveled
side facing upwards as shown in the illustration.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor