MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 59: Installing Valve Spring

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>>C<< VALVE SPRING RETAINER LOCK INSTALLATION Use special tool MD998772 to compress the valve spring in the same manner as
removal.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 60: Identifying Installation Of Valve Spring Retainer Lock (Left Bank)

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2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 61: Identifying Installation Of Valve Spring Retainer Lock (Right Bank)

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>>D<< ROCKER ARM AND SHAFT ASSEMBLY INSTALLATION 1. Install the rocker arm, shaft and lash adjuster assembly.
2. Tighten the mounting bolts to the specified torque.
Tighten torque: 31+/- 3 N.m (23+/-2 ft-lb)
3. Remove s
pecial tool MD998443.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 62: Removing Special Tool MD998443

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4. Check that notches in the each rocker shaft are facing the direction shown in
the illustration.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 63: Checking Notches In Each Rocker Shaft Are Facing Directio
n
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>>E<< CAMSHAFT OIL SEAL INSTALLATION 1. Apply engine oil to the camshaft oil seal lip.
Fig. 64: Identifying Installation Of Camshaft Oil Seal (Left Bank)

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2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 65: Identifying Installation Of Camshaft Oil Seal (Right Bank)

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2. Use special tools MD998713 and MB991559 to press-fit the camshaft oil seal.
>>F<< CAMSHAFT SPROCKET INSTALLATION 1. Use special tools MD998715 and MB990767 in the same way as during
removal to install the camshaft s
procket.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 66: Installing Camshaft Sprocket Using Special Tools MD998715 And MB990767

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2. Tighten the camshaft sprocket mounting bolt to the specified torque.
Tightening torque: 88+/-10 N.m (65+/-7 ft-lb)
OIL PAN AND OIL SCREEN
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

REMOVAL AND INSTALLATIONFig. 67: Removing/Installing Oil Pan And Oil Screen Component

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REMOVAL SERVICE POINTS << A >> ENGINE LOWER OIL PAN REMOVAL
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

1. Remove the engine lower oil pan mounting bolts.
2. Apply a piece of wood to the lower oil pan and strike it with a hammer to
remove the engine lower oil pan.
Fig. 68: Removing Engine Lower Oil Pan

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<< B >>TORQUE CONVERTER CONNECTING BOLTS REMOVAL Remove the two tor
que converter connectin
g bolts as shown.
CAUTION: Do not use oil pan remover special tool
(MD998727). The engine upper oil pan is made of
aluminum and this tool will damage it.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor