MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 69: Removing Two Torque Converter Connecting Bolts

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<< C >> ENGINE UPPER OIL PAN REMOVAL 1. Remove the engine upper oil pan mounting bolts.
2. Screw in the bolt (M10) into bolt hole A in the location shown. Then lift the
upper oil pan and remove it.
CAUTION: Do not use oil pan remover special tool
(MD998727). The engine upper oil pan is made of
aluminum and this tool will damage it.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 70: Screwing In Bolt Into Bolt Hole A

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INSTALLATION SERVICE POINTS >>A<< ENGINE UPPER OIL PAN INSTALLATION 1. Remove sealant from the oil pan and cylinder block mating surfaces.
2. Degrease the sealant-coated surface and the engine mating surface.
3. Apply a bead of the sealant to the cylinder block mating surface of the engine
oil
pan as shown.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 71: Applying Bead Of Sealant To Cylinder Block Mating Surface Of Engine Oil Pan

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Specified sealant: 3M (tm) AAD Part No. 8672, 8704, 3M (tm) AAD Part
No.8679/8678 or equivalent.
4. Assemble the oil pan to the cylinder block within 15 minutes after applying the
sealant.
NOTE: The sealant should be applied in a continuous bead
approximately 4.0 mm (0.16 inch) in diameter.
CAUTION: The bolt holes for bolts 13 and 14 in the
illustration are cut away on the transaxle side. Be

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

5. Ti
ghten the bolts in order of the numbers shown in the illustration.
careful not to insert these bolts at an angle.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 72: Tightening Bolts In Order

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>>B<< ENGINE LOWER OIL PAN INSTALLATION 1. Remove sealant from the engine lower oil pan and engine upper oil pan.
2. Apply a bead of the sealant to the mating surface of the engine lower oil pan as
shown.
Fig. 73: Applying Bead Of Sealant To Mating Surface Of Engine Lower
Oil Pan

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Specified sealant: 3M(tm) AAD Part No.8672, 8704, 3M(tm) AAD Part

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

No.8679/8678 or equivalen
t
3. Assemble the engine lower oil pan to the engine upper oil pan.
4. Tighten the bolts in order of the numbers shown in the illustration.
NOTE: Install the engine lower oil pan within 15 minutes after
applying sealant.
CAUTION: Then wait at least one hour. Never start the
engine or let engine oil or coolant touch the
sealant surface during that time.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 74: Tightening Bolts In Order Of Numbers

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INSPECTION
Check the oil pan for cracks. Check the oil pan sealant-coated surface for damage and deformation. Check the oil screen for cracked, clogged or damaged wire net and pipe.
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION < FRONT OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 75: Removing/Installing Crankshaft Oil Seal

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Required Special Tool:
MD998717: Crankshaft Front Oil Seal Installer
INSTALLATION SERVICE POINTS >>A<< CRANKSHAFT FRONT OIL SEAL INSTALLATION 1. A
pply a small amount of en
gine oil to the oil seal li
p and then insert.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 76: Applying Small Amount Of Engine Oil To Oil Seal Lip And Then Insert

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2. Using special tool MD998717, tap the oil seal into the front case.
>>B<< CRANKSHAFT SPACER/ CRANKSHAFT SENSING BLADE/ CRANKSHAFT SPROCKET INSTALLATION To prevent the crankshaft pulley mounting bolt from loosening, degrease or clean
the crankshaft, the crankshaft spacer, the crankshaft sensing blade and the
crankshaft at the shown
positions.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor