front MITSUBISHI LANCER 2005 Workshop Manual

WINDSHIELD WIPER AND WASHER
EXTERIOR51-24
NOTE: For removal and installation of the wiper and
washer switch, refer to GROUP 54A, Column switch
P.54A-87.
REMOVAL SERVICE POINT
<> WINDSHIELD WIPER MOTOR
ASSEMBLY REMOVAL
1. Remove the windshield wiper motor assembly
mounting bolt.
CAUTION
Be careful not to damage the windshield glass
when the windshield wiper motor assembly is
removed.
2. Use the fiat-tipped screwdriver to disengage the
link between the windshield wiper motor assembly
and the link assembly to remove the windshield
wiper motor assembly.
INSTALLATION SERVICE POINTS
>>A<< WIPER BLADE INSTALLATION
CAUTION
The driver's side wiper blade is not warped.
When installing the passenger's wiper blade, check
that the backing inside the wiper blade is warped
toward the wiper arm.
>>B<< WIPER BLADE ASSEMBLY
INSTALLATION
Install the wiper blade at the specified position
(standard value).
Standard value (A): 34 ± 5 mm
Wiper blade assembly removal steps
>>B<<1. Wiper blade assembly
>>A<<2. Wiper blade
Windshield wiper motor and link
assembly removal steps
3. Cover
4. Wiper arm
5. Hood weather strip
6. Front deck garnish (passenger's side)
7. Front deck garnish (driver's side)
<>8. Windshield wiper motor assembly
9. Link assembly
Washer hose removal steps
•Front splash shield (Refer to GROUP
42, Fender P.42-6)
10. Rear washer hose
11. Front washer hoseWindshield washer nozzle removal
steps
•Connection of front washer hose
11. Washer nozzle
Washer tank and washer motor
removal steps
•Side undercover (RH)
•Front splash shield (Refer to GROUP
42, Fender P.42-6)
•Connection of front washer hose and
rear washer hose
12. Washer tank assembly
13. Front washer motor
14. Rear washer motor
AC304411AB
Windshield wiper
motor assembly
Link assembly
connection
Flat-tipped screwdriverAC101090AD
Wiper bladeBacking
BackingA
A
Section A – A
Wiper
bladeBacking
AC000427
A
A
Front deck garnish terminalAD

WINDSHIELD WIPER AND WASHER
EXTERIOR51-25
INSPECTIONM1511007700313
FRONT WIPER MOTOR CHECK
Inspect the windshield wiper motor by removing the
harness connector with the motor attached to the
vehicle.
Wiper Motor at Low-Speed and
High-Speed Operation
Connect the battery to the windshield wiper motor to
inspect the operation of motor rotation in low or high
speed.
Wiper Motor at Stop Position Operation
1. Connect the battery to the windshield wiper motor
to rotate the motor in a low speed as shown in the
illustration (A) and disconnect the battery during
rotation to stop the motor.
2. Connect between the terminals and the battery as
shown in the illustration (B) and confirm whether
the motor stops at the automatic stop position
after rotating in a low speed.
FRONT WASHER MOTOR CHECK
1. Remove the washer tank assembly with the
washer hose attached. Then fill the washer tank
with water.
2. Check to see that the water is vigorously spray is
when connecting the positive battery terminal to
terminal number 2 and terminal number 1 to the
negative battery terminal.
1
423
5
1
423
51
423
5
1
423
5
AC305201
1
423
5
Check operation
Low speed High speed
(A) Low speed (B) Automatical stop
Stop position check
AB
1
2
AC005891

REAR WIPER AND WASHER
EXTERIOR51-29
REAR WIPER AND WASHER
REMOVAL AND INSTALLATION
M1511008500345
NOTE: For removal and installation of the wiper and
washer switch, refer to GROUP 54A, Column switch
P.54A-87.
AC304515
2.5 ± 0.4 N·m
9.8 ± 2.0 N·m
7.4 ± 1.4 N·m
3
2
1 4
5
AB
Wiper blade assembly removal steps
>>A<<1. Wiper arm and blade assembly
>>B<<2. Wiper blade
Rear wiper motor removal steps
•Tailgate trim lower (Refer to GROUP
52A, Tailgate trim P.52A-19.)
•Tailgate waterproof film (Refer to
GROUP 42, Tailgate P.42-48.)
3. Rear wiper motor assembly
Rear washer nozzle removal steps
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-81.)
4. Rear washer nozzleWasher hose removal steps
•Front scuff plate, rear scuff plate, cowl
side trim and quarter trim (Refer to
GROUP 52A, Trims P.52A-11.)
•Tailgate lower trim, tailgate proof film
(Refer to GROUP 52A, Tailgate trim
P.52A-19.)
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-81.)
5. Rear washer hose

HEADLAMP WASHER
EXTERIOR51-33
INSPECTIONM1511009800082
HEADLAMP WASHER MOTOR CHECK
1. Remove the headlamp washer motor connector.
2. Check to see that the water is vigorously sprayed
when connecting the positive battery terminal to
terminal number 1 and terminal number 2 to the
negative battery terminal.
7. Headlamp washer motor
8. Headlamp washer gasket
•Front bumper (Refer to P.51-2).
9. Headlamp washer actuator
assembly
10. O-ring
11. Headlamp washer hose assembly Removal steps (Continued)
AC304136AB
12

MARK
EXTERIOR51-34
MARK
REMOVAL AND INSTALLATIONM1511011800971
INSTALLATION SERVICE POINT
>>A<< MARK APPLICATION
1. Installation position
Attach each mark to the position shown in the
illustration.
AC304202
AC400380
1
1
22
3
AB


3
Removal
>>A<<1. Front three-diamond mark>>A<<2. Rear three-diamond mark
>>A<<3. Lancer markRemoval (Continued)

DOOR MIRROR
EXTERIOR51-38
COMMENTS ON TROUBLE SYMPTOM
The heated door mirrors should works for
approximately 11 minutes when the rear defogger
switch is turned on. If the mirror heater does not work
for the specified period, the defogger relay circuit
(heated door mirror power supply circuit) may be
defective.
Possible causes
•Damaged harness wires and connectors
DIAGNOSIS PROCEDURE
STEP 1. Check the rear window defogger.
Check that the rear window defogger system should
work normally.
Q: Is the check result normal?
YES :
Go to Step 2.
NO : Troubleshoot the rear window defogger
(Refer to GROUP 55,
TroubleshootingP.55-42).
STEP 2. Connector check: C-212 junction block
connector
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the defective connector.
AC304913
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Connector: C-212
Harness side
AB
Junction block (Front view)

DOOR MIRROR
EXTERIOR51-42
Step 7. Connector check: C-212 junction block
connector
Q: Is the check result normal?
YES :
Go to Step 8.
NO : Repair the defective connector.
Step 8. Check the wiring harness between E-11
door mirror assembly (RH) connector terminal
No.1 and C-212 junction block connector
terminal No.3.
•Check the power supply line for open circuit.NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-112 , C-30
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 9. Connector check: E-02 door mirror
assembly (LH) connector
Q: Is the check result normal?
YES :
Go to Step 10.
NO : Repair the defective connector.
Step 10. Check the door mirror assembly (LH).
Check that the heater element of the door mirror
assembly (LH) is in good condition (Refer to
P.51-47).
Q: Is the check result normal?
YES : .
Go to Step 11.
NO : . Replace the door mirror assembly (LH).
AC304913
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Connector: C-212
Harness side
AB
Junction block (Front view)
AC304817
Connector: E-11
Harness side
AB
AC304913
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Connector: C-212
Harness side
AB
Junction block (Front view)
AC304819
Connector: C-112
AB
AC304818
Connector: E-02
Harness side
AB

DOOR MIRROR
EXTERIOR51-43
Step 11. Resistance measurement at the E-02
door mirror assembly (LH) connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Resistance between E-02 door mirror assembly
connector terminal No.4 and body earth
OK: 2 Ω or less
Q: Is the check result normal?
YES : .
Go to Step 14.
NO : . Go to Step 12.
Step 12. Check the wiring harness between E-02
door mirror assembly (LH) connector terminal
No.4 and body earth.
•Check the earth wires for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-29 , C-113
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 13. Connector check: C-212 junction block
connector
Q: Is the check result normal?
YES :
Go to Step 14.
NO : Repair the defective connector.
AC304818
Connector: E-02
Harness side
AB
AC304827
Connector E-02
(harness side)
AB
AC304818
Connector: E-02
Harness side
AB
AC304820
Connector: C-29
AB
AC304913
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Connector: C-212
Harness side
AB
Junction block (Front view)

DOOR MIRROR
EXTERIOR51-44
Step 14. Measure the voltage at the E-02 door
mirror assembly (LH) connector.
(1) Turn the ignition switch to the ON position.
(2) Rear window defogger switch: ON
(3) Disconnect the connector, and measure at the
wiring harness side.
(4) Voltage between E-02 door mirror assembly
connector terminal No.1 and body earth
OK: System voltage
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 15.
Step 15. Check the wiring harness between E-02
door mirror assembly (LH) connector terminal
No.1 and C-212 junction block connector
terminal No.3.
•Check the power supply line for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-29 , C-113
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
AC304818
Connector: E-02
Harness side
AB
AC304828
Connector E-02
(harness side)
AB
AC304818
Connector: E-02
Harness side
AB
AC304913
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Connector: C-212
Harness side
AB
Junction block (Front view)
AC304820
Connector: C-29
AB

DOOR MIRROR
EXTERIOR51-46
REMOVAL SERVICE POINT
<> MIRROR REMOVAL
Push the top of the mirror with your hand to tilt it and
attach the protective tape as shown in the illustration.
Then insert a flat-tipped screwdriver in between the
notch at the rear of the mirror and the pivot plate, and
disengage the bottom of the mirror.
INSTALLATION SERVICE POINT
>>A<< MIRROR INSTALLATION
While supporting the clip position on the underside of
the pivot plate with a flat-tipped screwdriver, press
the clip at the front of the mirror to engage the bottom
of the mirror.
AC00044100007256
Mirror Flat-tipped
screwdriver
Section A – A
Pivot plate
Notch
Protective
tape
A
AA
A
AEAC00044200007258
Mirror Flat-tipped
screwdriver
Section A – A
Pivot plate
A
AA
A
AB