ron MITSUBISHI LANCER 2006 Workshop Manual

DOOR SASH TAPE
EXTERIOR51-17
DOOR SASH TAPE
SPECIAL TOOLM1511000601664
ToolNumberNameUse
MB990528
MB990528Stripe tape spatulaInstallation of door sash tape
DOOR SASH TA PE
REMOVA L AND INST ALLA TION M151 1 0241 0029 5
Pre-removal and Post-installation Operation
•Door Trim Assembly Removal and Installation (Refer to
GROUP 52A
P.52A-17).
•Door Beltline Weatherstrip Inner Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Opening Weatherstrip Outer Removal and Installa-
tion (Refer to GROUP 42 P.42-39).
•Door Window Glass Runchannel Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Beltline Moulding Removal and Installation (Refer to
GROUP 42
P.42-39).
AC404973
124
3
N
NN
N
AC
Removal steps
<>>>A<<1.Front door sash tape upper
<>>>A<<2.Front door sash tape rear
<>>>A<<3.Rear door sash tape upper
<>>>A<<4.Rear door sash tape front
REMOVA L SER VICE POINT
<> DOOR SASH T A PES REMOV A L
CAUTION
Pay attention to keep from getting burned by hot
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then
peel off the tape parallel to the application
surface.

AC403580AD
3.5 mm
3.5 mm 5.0
mm 7.0
mm3.5 mm
3.5 mm
3.5 mm
Tape overlap:
3.0 mm
Tape overlap:
3.0 mm
3.5 mm
RH only
RH onlyRH only
Backing paper
cut-lineTape perforate-
lineTape perforate-
line
Backing paper
cut-line
Backing paper
cut-line
: Tape locating points: T-stud for door opening weatherstrip attaching locations (5 pieces in all). Tape perforate-
line
Front door sash
tape upperRear door sash
tape front
Rear door sash
tape upperFront door sash
tape rear
DOOR S
A SH T A PE
EXTERIOR51-19
4.App l y t he doo r sash t apes according to t he
pro c ed ures shown b e low .
(1) A lign a t ape with specified a pplication p o sition.
If necessary , u s e a magn et to secu re it.
NOTE: .
•Align the fro n t door sash t ape up per at the
rear en
d.
•Align the rea r door sash t a pe upp er at th e
front en
d.
•Align the fro n t door sash t ape rea r /rear
door sash
t a pe front at the upper e nd.

DOOR SASH TAPE
EXTERIOR51-20
(2) As for the front/rear door sash tape upper, peel off the backing paper under the tape by the
backing paper cut-line and apply the tape
temporarily.
AC303110AB
Backing paper
Door sash tape
(3) P eel o f f th e backin g p aper a nd cu t it a s
necessary .
AC402197AD
MB990528
Backing paper
Door sash
tape
(4
) W hi le pe el in g o f f th e re mai n in g ba ck in g p a pe r ,
press the t a pe by a special to ol (MB99052 8).
NOTE: .
•Apply the fro n t doo r sash t ape u pper fro m
rear to f
r ont.
•Apply the rea r door sash t ape up per from
front to
rear .
•Apply the fro n t doo r sash t ape re ar/rear
door sash
t a p e front from top to b o ttom.
(5) A s fo r the fro n t door sash t ape rea r /rear do or
sash t a pe front, pee l of f the ap plication t a pe in
the d i rection of 180
° from bottom to top.
(6) R emove un nece ssa ry p a rt o f the t ape at t ape
perfo rate-line.
AC303415 AB
MB990528 120Ëš60Ëš
Hemming part
(7) P ress the f o lded area o f the t ape at 3 step s
securely(60
°, 12 0° and holding ), rolling in
toward t
he ve
hicle inside direction.
AC303443 AE
A section
Tape pasting onto corner
(viewed from inside)
(8) A s fo r the fro n t door sash t ape rea r /rear do or
sa sh t a pe fro n t, ro ll in t h e A section of th e t a pe
uppe r corn er toward t he ve hicle inside with
you r p a lm sec u rely .

DOOR SASH TAPE
EXTERIOR51-21
REMOVAL AND INSTALLATION
M1511024100303
Pre-removal and Post-installation Operation
•Door Trim Assembly Removal and Installation (Refer to
GROUP 52A P.52A-17).
•Door Beltline Weatherstrip Inner Removal and Installation
(Refer to GROUP 42 P.42-39).
•Door Opening Weatherstrip Outer Removal and Installa-tion (Refer to GROUP 42 P.42-39).
•Door Window Glass Runchannel Removal and Installation
(Refer to GROUP 42 P.42-39).
•Door Beltline Moulding Removal and Installation (Refer to
GROUP 42 P.42-39).
AC40353212
4
3
N
N
N
N
5N
AB
Removal steps
<>>>A<<1.Front door sash tape upper
<>>>A<<2.Front door sash tape rear
<>>>A<<3.Rear door sash tape upper
<>>>A<<4.Rear door sash tape front
<>>>A<<5.Rear door sash tape rear
REMOVA L SER VICE POINT
<> DOOR SASH T A PES REMOV A L
CAUTION
Pay attention to keep from getting burned by hot
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then
peel off the tape parallel to the application
surface.

AC403579AC
3.5 mm
3.5 mm 3.5 mm
5.0
mm 7.0
mm 3.5 mm
3.5 mm
3.5 mm
3.5 mm
Tape overlap:
3.0 mm
Tape overlap:
3.0 mm
3.5 mm
RH only
RH onlyRH only
Backing paper
cut-lineTape perforate-
lineTape perforate-
line
Backing paper
cut-lineBacking paper
cut-line
: Tape locating points
: T-stud for door opening weatherstrip attaching locations (5 pieces in all). Tape perforate-
line
Front door sash
tape upperRear door sash
tape front
Rear door sash
tape upper
Rear door sash
tape rearFront door sash
tape rear
DOOR S
A SH T A PE
EXTERIOR51-23
4.App l y t he doo r sash t apes according to t he
pro c ed ures shown b e low .
(1) A lign a t ape with specified a pplication p o sition.
If necessary , u s e a magn et to secu re it.
NOTE: .
•Align the fro n t door sash t ape up per at the
rear en
d.
•Align the rea r door sash t a pe upp er at th e
front en
d.
•Align the front door sash t a p e rea r and rear
door sash
t a pe front /rear at the up per end .

DOOR SASH TAPE
EXTERIOR51-24
(2) As for the front/rear door sash tape upper, peel off the backing paper under the tape by the
backing paper cut-line and apply the tape
temporarily.
AC303110AB
Backing paper
Door sash tape
(3) P eel o f f th e backin g p aper a nd cu t it a s
necessary .
AC402197AD
MB990528
Backing paper
Door sash
tape
(4
) W hi le pe el in g o f f th e re mai n in g ba ck in g p a pe r ,
press the t a pe by a special to ol (MB99052 8).
NOTE: .
•Apply the fro n t doo r sash t ape u pper fro m
rear to f
r ont.
•Apply the rea r door sash t ape up per from
front to
rear .
•Apply the front door sash t ape rear and rear
door sash
t a p e front /rear from top to bot
-
tom.
(5) A s fo r the fro n t door sash t ape rea r /rear do or
sash t a pe front, pee l of f the ap plication t a pe in
the d i rection of 180
° from bottom to top.
(6) R emove un nece ssa ry p a rt o f the t ape at t ape
perfo rate-line.
AC303415 AB
MB990528 120Ëš60Ëš
Hemming part
(7) P ress the f o lded area o f the t ape at 3 step s
securely(60
°, 12 0° and holding ), rolling in
toward t
he ve
hicle inside direction.
AC303443 AE
A section
Tape pasting onto corner
(viewed from inside)
(8) A s fo r the fro n t door sash t ape rea r and re ar
door sash t ape fro n t/rear , roll in th e A section
of th e t a pe upp er co rner toward the vehicle
inside with your p a lm se curely .

ROOF RAIL
EXTERIOR51-27
ROOF RAIL
REMOVAL AND INSTALLATIONM1511016600187
AC303725
1
4
2
3
AB
AAA
B
C
C
B
DD E
F
E
F
AC303828
Section A – A Section B – B Section C – C
Section D – D Section E – E Section F – F
1
4
4
11
4
3
3
4
4
2
4
Claw
Claw
Claw
Claw
Claw
Claw
ClawClaw
Claw
Claw Claw
AB
Removal steps
1.Front roof rail cover
2.Centre roof rail cover
3.Rear roof rail cover
4.Roof rail
Removal steps (Continued)

WINDSHIELD WIPER AND WASHER
EXTERIOR51-28
WINDSHIELD WIPER AND WASHER
GENERAL INFORMATIONM1511000100514
WINDSHIELD WIPER AND WASHER
OPERATION
Windshield Low-speed (and High-speed)
Wiper Operation
•If the windshield low-speed wiper switch is turned
to the ON position with the ignition switch at the
"ACC" or "ON" position, the column switch sends
a low-speed wiper ON and high-speed wiper OFF
signals to the front-ECU. This turns the wiper sig
-
nal on and the wiper speed control relay off
(low-speed), causing the wipers to operate at
low-speed.
•If the windshield high-speed wiper switch is
turned to the ON position, the column switch
sends a low-speed wiper OFF and high-speed
wiper ON signals to the front-ECU. This turns
both the wiper signal and the wiper speed control
relay on (high-speed), causing the wipers to
operate at high-speed.
NOTE: The windshield wiper speed is switchable
with the built-in wiper speed control relay.
High-speed operations take place when the wiper
speed control relay is set to "ON" and low-speed
operations take place when the wiper speed control
relay is set to "OFF".
Windshield Intermittent Wiper Operation
The ETACS-ECU calculates the wiper operation
interval according to the voltage signal sent from the
column switch. Then the ETACS-ECU sends a signal
to the front-ECU. The front-ECU determines the
wiper operation interval and turns on the wiper relay
signal relay. This causes the wiper auto stop relay to
turn on. Then the wiper auto stop relay will turn off
after the wipers reach the park position. This causes
the wiper signal relay and then the wipers to turn off.
If the wiper signal relay remains off for the wiper
operation interval, the relay turns on again, causing
the wipers to operate in intermittent mode.
Windshield Mist Wiper Operation
•If the windshield mist wipe r switch is turned to the
ON position with the ignition switch at the "ACC"
or "ON" position, the mist wiper high-speed oper
-
ation signal is sent to the front-ECU. This signal
turns on the wiper speed control relay, causing
the wipers to work at high-speed while the mist
switch is on.
•While the windshield mist wiper switch remains
turned on when the intermittent mode is still work
-
ing, the wipers work as the mist wiper. However,
the wipers return to the intermittent mode again
when the switch is changed back to "INT" posi
-
tion.
•To prevent the windshield mist wiper from operat-
ing when the windshield wiper switch is turned
OFF, the windshield mist wiper does not work for
0.5 second after the windshi eld intermittent wiper
switch, the windshield low-speed wiper switch
and the windshield high-speed wiper switch are
turned OFF.
Windshield Washer Operation
•If the windshield washer switch is turned to ON
position with the ignition sw itch at "ACC" or "ON"
position, the windshield wa sher ON signal is sent
to the front-ECU. After 0.3 second, the windshield
wiper signal turns on. After the windshield washer
switch signal turns off, the windshield wiper signal
turns off in three seconds.
•If the windshield washer switch is turned on while
the windshield wiper is at intermittent mode,
when the windshield washer switch is turned OFF
within 0.2 second, the wiper works only once to
perform mist operation by the windshield washer
switch. When the ON condi tion of the windshield
washer switch continues more than 0.2 second,
the wiper performs the same movement as nor
-
mal condition from the time when 0.2 second has
elapsed and then returns to the intermittent
motion.
SERVICE SPECIFICATION
M1511000300325
ItemStandard value
Windshield wiper blade park position mm34 ± 5

Wiper blade assembly removal steps
>>B<<1.Wiper blade assembly
>>A<<2.Wiper blade
Windshield wiper motor and link
assembly removal steps

3.Cover
4.Wiper arm
5.Hood weather strip
6.Front deck garnish (passenger's side)
7.Front deck garnish (driver's side)
<>8.Windshield wiper motor assembly
9.Link assembly
Washer hose removal steps
•Front splash shield (Refer to GROUP
42, Fender
P.42-6)
10.Rear washer hose
11 .Front washer hose
Windshield washer nozzle removal
steps

•Connection of front washer hose
11 .Washer nozzle
Washer tank and washer motor
removal steps

•Side undercover (RH)
•Front splash shield (Refer to GROUP
42, Fender
P.42-6)
•Connection of front washer hose and
rear washer hose
12.Washer tank assembly
13.Front washer motor
14.Rear washer motor
WINDSHIELD W I PER AND W A SHER
EXTERIOR51-32
NOTE: For re moval a nd in st allation of the wiper an d
washer switch, refer to GROUP 54A, Colu mn switch
P.5 4 A - 89.
REMOV A L SER V ICE POINT
<> WI NDSHIELD W I PER MOT O R
ASSEMBL
Y REMOV A L
AC304411AB
Windshield wiper
motor assembly
Link assembly
connection
Flat-tipped screwdriver
1.
Remove the win d shield wiper motor asse mbly
mounting bo lt.
CAUTION
Be careful not to damage the windshield glass
when the windshield wiper motor assembly is
removed.
2. Use the flat-tipped screwdriver to disengage the link between the windshield wiper motor assembly
and the link assembly to remove the windshield
wiper motor assembly.
INSTALLATION SERVICE POINTS
>>A<< WIPER BLADE INSTALLATION
AC101090 AD
Wiper blade Backing
Backing A
A
Section A – A
Wiper
blade Backing
CAUTION
The driver's side wiper blade is not warped.
When installing the passenger's wiper blade, check
that the backing inside the wiper blade is warped
toward the wiper arm.
>>B<< WIPER BLADE ASSEMBLY
INSTALLATION
AC000427
A
A
Front deck garnish terminalAD
Install the wiper blade at the specified position
(standard value).
Standard value (A): 34 ± 5 mm

WINDSHIELD WIPER AND WASHER
EXTERIOR51-33
INSPECTION
M1511007700313
FRONT WIPER MOTOR CHECK
14 23
5
14 23
514 23
5
14 23
5
AC305201
14 23
5
Check operation
Low speed High speed
(A) Low speed (B) Automatical stop
Stop position check
AB
Inspe c t th e windshie l d wipe r mot o r by removing the
harness connector wit
h the motor a t t a ched to the
vehicle
.
Wiper Motor at Low-S peed and
High-S
peed Operation
Connect the ba ttery to the windsh i eld wiper motor to
insp
ect the ope ration of motor rot a tion in low or high
spee
d.
Wiper Motor at S t op Position Operation
1.Conn ect t he batt e ry to the wind shield wip e r mot o r
to rot a te th e motor in a low sp eed a s shown in the
illu stration (A) an d disco nnect the ba ttery durin g
ro t a tion to stop the motor .
2.Co nn ect b e t w ee n t h e te rmin als an d the b a tt ery as
shown in the illu strat i on (B) a nd co nfirm whether
th e mo tor sto p s at th e auto m atic stop po sition
a f ter rot a ting in a low sp eed.
FRONT WA SHER MOT O R CHECK
1
2
AC005891
1.Remove t he wash er t ank assembly wit h the
washer hose att a ched. T hen fill t he wash er t ank
with wa ter .
2.Check to see that th e wa ter is vigo rously sp ray is
when conn ecting the positive batt e ry te rmin al to
termina l number 2 and te rmin al nu mber 1 to th e
neg ative batt e ry te rmin al.
WI NDSHIELD W A SHER FLUID EJECTION
CHECK
Move the nozzle to adjust th e position so that th e
spray is in a
r ea shown in the are a sh own in t he illus
-
tration.