MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

SRS -Troubleshooting52B-27
YESNO
Replace the front passenger’s seat belt pre-tensioner.

MUT-II self-diag code
DConnect the dummy harness (MB991865) to the resistor harness
(MB991866).
DDisconnect the front passenger’s seat belt pre-tensioner connector
D-28*
1and D-26*2and insert the resistor harness (MB991866) behind
the harness side connector.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.28 output?
Replace the SRS-ECU.
Check the trouble
symptoms.
NG
Check the harness between the front passenger’s seat belt
pre-tensioner and the SRS-ECU, and repair if necessary. NG
Figure A
Short bar
Front view of SRS-ECU
connector C-41
(harness side)
OKNG
Correct
Check connector:D-28*1, D-26*2, C-133*1, C-112*2, C-41
passenger’s seat belt pre-tensioner>
Measure at the SRS-ECU connector C-41.
DDisconnect the SRS-ECU connector C-41.
DDisconnect the front passenger’s seat belt pre-tensioner
connector D-28
*1and D-26*2
.
Caution
Disconnect the connector and short-circuit the squib
circuit before releasing the short bar of the SRS-ECU
connector in the following operation.
DCable bands between terminals 27, 28 and the short bar
(width:3 mm, thickness:0.5 mm) between terminals 11 and
12 and the short bar, and release the short bar.
(See Figure A.)
Caution
As the short bar may not be releasable if inserted
insufficiently, insert more than 4 mm.
DMeasure at the harness side
DContinuity check between terminals 27 and 28
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:No continuityTerminal
Cable
band and etc.
Section
A-A
A
A
4 mm or more Resistor harness
(MB991866) Dummy resistor
(MB991865)
resistance (3Ω)
Instrumental panel
wiring harness
Front passenger’s seat belt
pre-tensioner connectorConnector C-41
OK
NOTE
*1: L.H. drive vehicles
*2: R.H. drive vehicles

SRS -Troubleshooting52B-28
Code No.29 Front passenger’s seat belt pre-tensioner
(squib) systemPossible Cause
This code is output when open circuit occurs in the SRS-ECU front passenger’s
seat belt pre-tensioner (squib) circuit.
However, SRS warning lamp goes out when a normal operation is resumed
(diagnosis code is not cleared.)DOpen in the front passenger’s seat pre-tensioner
(squib) circuit
DConnector improper contact
DSRS-ECU inoperable
passenger’s seat belt pre-tensioner>
Measure at the SRS-ECU connector C-41 , the front
passenger’s seat belt pre-tensioner connector D-28*
1and
D-26*2.
DDisconnect the SRS-ECU connector C-41 , the front
passenger’s seat belt pre-tensioner connector D-28*
1and
D-26*2, and then measure at the harness side.
DContinuity check between the following terminals
Connector C-41 D-28*
1, Connector D-26*2
28 – 2
27 – 1
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:Continuity (2Ωor less)
YESNO
Replace the front passenger’s seat belt pre-tensioner.

MUT-II self-diag code
DConnect the dummy harness (MB991865) to the resistor harness
(MB991866).
DDisconnect the front passenger’s seat belt pre-tensioner connector
D-28*
1and D-26*2and insert the resistor harness (MB991866) behind
the harness side connector.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.29 output?
Replace the SRS-ECU.
Check the trouble
symptoms.
NG
Check the harness between the front passenger’s seat belt
pre-tensioner and the SRS-ECU, and repair if necessary. NG
OK
OKNG
Correct
Check connector:D-28*1, D-26*2, C-133*1, C-112*2, C-41 Resistor harness
(MB991866) Dummy resistor
(MB991865)
resistance (3Ω)
Instrumental panel
wiring harness
Front passenger’s seat belt
pre-tensioner connector
Connector C-41Connector D-28*
1, D-26*2
NOTE
*1: L.H. drive vehicles
*2: R.H. drive vehicles

SRS -Troubleshooting52B-29
Code No.34 Connector Lock SystemProbable Cause
The SRS-ECU connector is mounted with a connector lock switch terminal for
detecting the connected state of the connector.
SRS-ECU connector is poorly connected.
However, when the vehicle condition returns to normal, this code will be
automatically erased, and the SRS warning lamp will go out.DFaulby connector
DSRS-ECU inperable
NOIs the SRS-ECU connector C-21 connected properly?
Replace the SRS-ECU.Correct YES
OK
Correct the connector connection.
Check trouble symptoms. NG
NGCheck the C-21 SRS-ECU connector.
DDisconnect the connector.
DCheck the connector lock switch terminal in the harness
side connector for contact pressure and deformation, etc.
(See Figure A.)
Is the connector lock switch terminal normal?
Connector lock switch terminal
Front view of the SRS-ECU connector
(harness side)
Figure A
Code No.35 SRS-ECU (deployed air bag) systemProbable cause
This code is displayed after deployment of air bags. If displayed before
deployment, the code indicates malfunction probably present in SRS-ECU.DSRS-ECU inperable
If the above-mentioned code No. is output, replace the SRS-ECU.

SRS -Troubleshooting52B-30
Code No.41 Power supply circuit system (fuse No.2
circuit)Possible Cause
This codes output when the voltage between terminal IG1(SRS-ECU, terminal
No.16) and earth has been below the standard value for 5 seconds.
However, code No.41 is automatically erased and SRS warning lamp goes out
when a normal operation is resumed. If code No.41 and 42 are output at the
same time, check the battery first since the battery voltage may have decreased.DHarness or connector fault
DSRS-ECU inoperable
block and the combination meter>
Measure at the junction block connector
C-213.
DDisconnect the junction block connector
C-213 and measure at the harness
side.
DContinuity check between terminal 25
and body earth
Caution
Do not directly insert a probe or
other devices at the front of the
connector to avoid a possible
decrease in the contact pressure.
OK:No continuity
block>
Measure at the junction block connector C-213.
DDisconnect the junction block connector C-213 and
measure at the harness side.
DContinuity check between terminal 24 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:No continuity
NGCorrect the harness between the junction block and
combination meter (SRS warning lamp).
NGOK
NGNG
Check the trouble symptoms.Correct
Check the harness between the SRS-ECU and the ignition
switch IG
1, and repair if necessary. Fuse is normal
NG
Fuse disconnection
Check the junction block general fuse No.2.
Fuse disconnection
Check when fuse disconnects
DReplace the fuse.
DTurn the ignition switch to the ON position and then turn it
to the OFF position after one minute or more has passed.
Check the fuse.
OK
OK
Replace the SRS-ECU.
>Measure at the SRS-ECU connector C - 21.
DDisconnect the SRS-ECU connector C-21.
DConnect the negative ( - ) terminal of the battery
DIgnition switch: ON
DMeasure at the harness side
DVoltage between terminal 16 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:9 V or more
Check the other circuits using the general fuse No.2.
(See the Electrical Wiring Diagram.) OK
Check connector:C-21, C-213, C-210
Go to Next PageConnector C-21
Connector C-213
Connector C-213

SRS -Troubleshooting52B-31
block>
Measure at the SRS - ECU connector C-21.
DDisconnect the SRS-ECU connector C-21 and measure at
the harness side.
DContinuity check between terminal 16 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:No continuity
Connector C-41
OK
Check the harness between the SRS-ECU and junction block,
and repair if necessary.
Replace the SRS-ECU.NG
NG
From Previous Page

SRS -Troubleshooting52B-32
Code No.42 Power supply circuit system (fuse No.3
circuit)Possible Cause
This code is output when the voltage between terminal IG1(SRS-ECU, terminal
No.13) and earth has been below the standard value for 5 seconds.
However, code No.42 is automatically erased and SRS warning lamp goes out
when a normal operation is resumed.If code No.41 and 42 are output at the
same time, check the battery first since the battery voltage may have decreased.DHarness or connector fault
DSRS-ECU inoperable
OK
Check the other circuits using the general
fuse No.3. (See the Electrical Wiring
Diagram.)
NGOK
NG
NG
NG
Check connector:C-21, C-213, C-210
Check the trouble
symptoms.Correct
Check the harness between the SRS-ECU and the ignition
switch IG
1, and repair if necessary.
NG
Fuse disconnection
Fuse disconnection
OK
Replace the SRS-ECU.
switch IG
1
>Measure at the SRS-ECU connector C - 21.
DDisconnect the SRS-ECU connector C-21 and measure at
the harness side.
DConnect the negative ( - ) terminal of the battery
DIgnition switch: ON
DVoltage between terminal 13 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:9 V or more
OK
Check the harness between the SRS-ECU and junction block,
and repair if necessary. block>
Measure at the C-21 SRS-ECU connector.
DDisconnect the SRS-ECU connector C-21 and measure at
the harness side.
DContinuity check between terminal 13 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:No continuity
Replace the SRS-ECU.Fuse is normal
Check the junction block general fuse No.3.
Check when fuse disconnects
DReplace the fuse.
DTurn the ignition switch to the ON position and then turn it
to the OFF position after one minute or more has passed.
Check the fuse.
block>
Measure at the junction block connector C-213.
DDisconnect the junction block connector C-213 and
measure at the harness side.
DContinuity check between terminal 7 and body earth
Caution
Do not directly insert a probe or other devices at the
front of the connector to avoid a possible decrease in
the contact pressure.
OK:No continuityConnector C-21
Connector C-213
Connector C-21

SRS -Troubleshooting52B-33
Code No.43 SRS warning lamp drive circuit system (lamp
does not illuminate)Possible Cause
This code is output when open circuit has occurred in the SRS warning lamp
drive circuit for 5 seconds or more. However, if the code is output due to open
circuit faulty, code No.43 is automatically erased and the SRS warning lamp
functions normally as soon as a normal operation is resumed.DHarness or connector fault
DBulb fault
DSRS-ECU inoperable
DCombination meter fault
NGNG
NGOK
NG
NGOK
Check the trouble symptoms.
NG
Correct
Check the harness between the SRS-ECU, the combination
meter, and the ignition switch IG1.
OK
Replace the SRS-ECU.Correct
Correct
OK
Check connector:C-21, C-213, C-29, C-01, C-02
Check the SRS warning lamp.
DConnect the negative ( - ) terminal of the battery
DIgnition switch: ON
DDoes the lamp illuminate when the SRS-ECU connector C-21 is
disconnected?
OK:Lamp illuminates.Check the bulb.
Replace the combination meter. OK
CorrectCheck the harness between the SRS-ECU and the
ignition switch IG
1.
Code No.43 SRS warning lamp drive circuit system
(Lamp does not go out)Probable cause
Harness between SRS warning lamp and SRS-ECU is being shorted to earth
However, once trouble is extinguished, this code will be automatically erased,
and SRS warning lamp will go out.DHarnesses or connector fault
DSRS-ECU inoperable
DCombination meter fault
NO
OKNG
NG
NG
Replace combination meter.
Check the SRS warning lamp.
DConnect negative (–) battery
terminal.
DIgnition switch: ON
DDoes lamp go out when
combination meter connector
C-02 is disconnected?YESCheck the following connectors:C-02,
C-21
Check trouble symptoms.
OK
Replace the SRS-ECU.
Check the wiring harness between
SRS-ECU and combination meter
.
Repair
Repair NG
Code No.44 SRS warning lamp drive circuit systemProbable cause
Short is present in SRS warning lamp drive circuit, or output transistor in
SRS-ECU is defective.
However, once trouble is extinguished, this code will be automatically erased,
and SRS warning lamp will go out.DHarnesses or connector fault
DSRS-ECU inoperable
Check the SRS warning lamp drive circuit system.
(Refer to P.52B-33.)OKReplace the SRS-ECU.

SRS -Troubleshooting52B-34
Code No.61 Driver’s air bag module (squib) system
(short-circuited to power supply)Possible Cause
Code No.62 Driver’s air bag module (squib) system
(short-circuited to earth)
This code is output when the input terminal of the SRS-ECU driver’s air bag
module (squib) is short-circuited to power supply (code No.61) or short-circuited
to earth (code No.62).DClock spring fault
DHarness or connector fault
DThe harness of the driver’s air bag module (squib)
is short-circuited to power supply (code No.61) or
short-circuited to earth (code No.62)
DSRS-ECU inoperable
NOTE
Two different types of driver’s air bag modules by model are featured. Thus, two types of air bag module
by model are described in the following flowchart.
RS: Steering wheel and air bag module separate type
RS-II: Steering wheel and air bag module incorporate type

SRS -Troubleshooting52B-35

clock spring>
Measure at the SRS-ECU connector C-21.
DDisconnect the SRS-ECU connector C-21.
DDisconnect the the clock spring connector
C-204.
DIgnition switch:ON
DMeasure at the harness side
DVoltage between terminal 11 or 12 and body
earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to
avoid a possible decrease in the contact
pressure.
OK:0V clock spring>
Measure at the SRS-ECU connector C-21.
DDisconnect the SRS-ECU connector C-21.
DDisconnect the clock spring connector C-204 .
DMeasure at the harness side
DContinuity between terminal 11 or 12 and body
earth
Caution
Do not directly insert a probe or other
devices at the front of the connector to avoid
a possible decrease in the contact pressure.
OK:No continuity

MUT-II self-diag code
DRelease the clock spring connector (2 - pin) C-204.
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DInsert the resistor harness
(MB991866) behind the harness side connector C-204.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.61 or No.62 output?
YES (when No.62 is output)YES (when No.61 is output)NO
Check the clock spring (Refer to P.52B-59.)
NOYES
Replace the clock spring.Replace the driver’s air bag module
(squib).
Replace the SRS-ECU.
NG
Correct
Check connector:C-21, C-204
Check the trouble symptoms.
Check the harness between the
clock spring and the SRS-ECU, and
repair if necessary.
NG
OK
NG
OK
NG
Connector C-21Connector C-21 Resistor harness
(MB991866)
C - 204 clock spring
harness side connector Dummy resistor
(MB991865)
resistance (3Ω)
Replace the SRS-
ECU. OK

SRS -Troubleshooting52B-36


MUT-II self-diag code
DDisconnect the clock spring connector No.1 (connector connected with
the air bag module).
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DInsert the resistor harness (MB991866) behind the clock spring
connector No.1.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.61 or No.62 output?
YESNO
Replace the driver’s air bag module (squib).

MUT-II self-diag code
DRelease the clock spring connector (2 - pin) C-204 .
DConnect the dummy resistor (MB991865) to the resistor harness
(MB991866).
DInsert the resistor harness
(MB991866) behind the harness side connector C-204.
Caution
Do not directly insert a probe or other devices at the front of the
connector to avoid a possible decrease in the contact pressure.
DConnect the negative ( - ) terminal of the battery
DCheck the diagnosis code again after erasing the memory.
Is code No.61 or No.62 output?
YES (when No.62 is output)
Go to Next Page
YES (when No.61 is output)Resistor harness
(MB991866) Dummy resistor
(MB991865)
resistance (3Ω)
1
NO
Replace the clock spring.
Resistor harness
(MB991866)
C - 204 clock spring
harness side connector Dummy resistor
(MB991865)
resistance (3Ω)