belt MITSUBISHI MONTERO 2000 Service User Guide

S
PEC IA L TO OLS
T o ols N
um ber N
am e U
se M
B991502 M
UT-II
s u b-a sse m bly D
riv e belt te nsio n measu re m ents M
B991668 B
elt te nsio n mete r
s e t M
D998384 P
re str o ke measu r-
i n g adapte r A
dju stm ent of th e in je ctio n tim in g M
D998727 O
il p an re m ove r R
em ova lo f oil p an M
B991800 C
ra nksh aft pulle y
h old er H
old in g th e cra nksh aft p ulle y M
B991802 P
in B M
D998781 F
ly w heelsto pper S
ecu rin g th e fly w heel M
D998382 C
ra nksh aft fr o nto il
s e alin sta lle r I
n sta llin g th e cra nksh aft fr o nt oil se al M
D998383 C
ra nksh aft fr o nto il
s e alg uid e

T
IM IN G BELT AND TIM IN G BELT B
R EM OVA L AND IN STA LLA TIO N

C
ounte rb ala nce
s h aft sp ro cke t
Belt d efle ctio n
C ra nksh aft
s p ro cke tB
w
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C
able tie wra p T
im in g belt C
am sh aft
s p ro cke t M
B990767
MD998719 C
ap num bers F
ro nt ofe ngin e
w
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2
3
2 2
1
5
16 2
0
21
1 4 1
7
1
8
19
2
2
±4
N×m
2 2
±4
N×m
44
±5
N×m 1
2
±2
N×m
4 4
±1
0
N×m * 1
8
1
8
D Coolin g fa n
( R efe r to G
RO UP 14
.)
A A"
14. A lt e rn ato r and pow er ste erin g oil
p um p driv e belt
A B"
15. P ow er ste erin g oil pum p asse m bly
1 6. E ngin e oil co ole r hose s co nnectio n
1 7. Fuel hose s co nnectio ns
1 8. Vacu um hose s co nnectio n
1 9. B ra ke booste r va cu um hose
c o nnectio n 2
0. A cce le ra to r ca ble co nnectio n
2 1. H eate r hose s co nnectio n
< V ehic le s wit h A/C >
D Tra nsm is sio n asse m bly
( R efe r to G
RO UP 22
.)
2 2. E ngin e su pport fr o nt in su la to r
a tta ch in g bolt
A C"
"
AA
23. E ngin e asse m bly
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11B-1
ENGINE <4D5>
CONTENTS
GENERAL 2.................................
Outline of Changes 2...........................
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 2.................
SEALANT 2..................................
SPECIAL TOOLS 3...........................ON-VEHICLE SERVICE 4.....................
Injection Timing Check and Adjustment 4.........
Idle Speed Check 4............................
OIL PAN AND OIL SCREEN 5................
TIMING BELT AND TIMING BELT B 7........
CYLINDER HEAD GASKET 13................


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ENGINE <4D5> -General/General Information/Service Specifications/Sealant11B-2
GENERAL
OUTLINE OF CHANGES
Some service procedures have been revised as the following changes have been made to comply to
the Emission Regulation StepIII.
DInjection timing and idle speed check and adjustment have bee changed as the electronic-controlled
fuel injection pump has been introduced.
DThe oil pan has a cover in order to reduce noise due to an enhanced engine output.
DA crank angle sensor and crankshaft sensing blade have been added due to the introduction of
an electronic-controlled fuel injection pump. Due to this change, the timing belt front lower cover
has been reshaped.
DThe tightening torque of the cylinder head bolts and the cylinder head gasket have been changed.
GENERAL INFORMATION
Items4D56
Total displacement mL2,477
Bore x Stroke mm91.1 x 95.0
Compression ratio21
Combustion chamberVortex chamber type
Camshaft arrangementSOHC
Number of valveIntake4
Exhaust4
Valve timingIntakeOpeningBTDC 20_
ExhaustClosingABDC 49_
IntakeOpeningBBDC 55_
ExhaustClosingATDC 22_
Fuel systemElectronically controlled type injection pump
Rocker armRoller type
Adjusting screwElephant foot type
SERVICE SPECIFICATIONS
ItemsStandard value
Idle speed r/min750±30
Timing belt tension mm4-5
Timing belt B tension mm4-5
SEALANT
ItemsSpecified sealantRemarks
Oil panMITSUBISHI GENUINE PART
MD970389 or equivalentSemi-drying sealant


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T
IM IN G BELT AND TIM IN G BELT B
R EM OVA L AND IN STA LLA TIO N

C
ounte rb ala nce
s h aft sp ro cke t
Belt defle ctio n
C ra nksh aft
s p ro cke t B
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

11C-1
ENGINE <4M4>
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 2.................
SEALANTS AND ADHESIVES 3..............
SPECIAL TOOLS 3..........................
ON-VEHICLE SERVICE 5.....................
Drive Belt Tension Check and Adjustment 5......
Valve Clearance Check and Adjustment 8........
Injection Timing Check and Adjustment 9........
Idle Speed Check 12...........................Compression Pressure Check 12................
OIL PAN 14.................................
VACUUM PUMP 16..........................
TIMING CHAIN 17...........................
CRANKSHAFT OIL SEAL 21.................
CAMSHAFT 23..............................
CYLINDER HEAD GASKET 27...............
ENGINE ASSEMBLY 33.....................


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