MITSUBISHI SPYDER 1990 Service Repair Manual

AUTOMATIC TRANSAXLE
OVERHAUL
Transfer driven gear preload (Center differential preload) mm (in.) 0.135
Low-reverse brake end play mm
Input shaft end play mm (in.)
case preload mm (in.)
Front differential case end play mm (in.)
Differential gear and pinion backlash mm (in.)
Oil pump side clearance mm (in.)
Output flange bearing end play mm (in.)Front clutch end play mm (in.)
Rear clutch end play mm (in.)
End clutch end play mm (in.)
Transfer drive gear end play mm (in.)
Front output shaft preload
mm (in.)
‘Center differential side gear end play
mm (in.)
Bevel gear set backlash
mm (in.)
Driven bevel gear turning drive torque
Nm
Drive bevel gear shaft turning drive torque Nm
(07.0035)
VALVE BODY SPRING IDENTIFICATION CHART
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A U T O M A T I C
O V E R H A U L
PRESSURE PLATES, SNAP RINGS AND
Pressure plate (For adjustment of low-reverse brake end play)
T h i c k n e s sIdentificationPart No. T h i c k n e s s (in.)
symbol‘mm (in.)
5.9A 7388.5 .-- .
08.88
8.11 7388.7
8.22 7398 . 8 ,
‘8.336.9 9 ,
8.4
4 588___ _ _
Snap ring (For adjustment of clutch and rear clutch end play) l
Thickness Identification
m m ( i n . )symbol
N o n e
Blue
1.5Brown
None
1.7
Blue
1.8Brown
No.
747
748
749
750
751
752
Thickness
mm (in.)
1.9
Spacer (For adjustment of transfer driven gear prel oad) ., ,
Thickness Identification
mm (in.)symbol
82
65
88
0.7171
0.7474
0.7777
0.8080
0.8383
88
0.8989
0.9292
0.9595Part No.
.
.
Thickness
mm (in.).
0.96
1-01
1.0404
1.07
110
1
16. .1.1919 7
.
1.222 2
25
1.2828
1.3131
Snap ring (For adjustment of output flange bearing
end play)
Thickness Identification Part No.
mm (in.)symbol
Brown
1.82
1.94
None
Blue
Brown
Thickness
mm (in.)
2.00
2.12
2.18
Identification
symbol
None
Blue
Brown
None Part No. 5
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TRANSAXLE
Spacer adjustment of differential case
Thickness
mmsymbol
0.7171
0.7474
0.7777
0.80
80
0.8383
88
0.8989
0.9292
0.9595
0.9898
1.0101
1.0404
r a n N O.
mm (in.)s y m b o l
1.0707
1.10
1
1
1.22
.1.25 0457
1.31
0
1.37
S p a c e r (For a d j u s t m e n t o f d i f f e r e n t i a l c a s e e n d p l a y )
Thickness
mm (in.)
1
1
Identification
symbol
01
Part No.
0454 Thickness
mm (in.)
1
1.28
Identification
symbol
Spacer (For adjustment of differential gear and pin ion backlash)
Thickness Identification
mm (in.)symbol
Part No.Thickness Identification
m m ( i n ; ) symbol
Part No.
.
S p a c e r (For adjustment of differential front end play)
Part No.
,
Thickness IdentificationPart No.ThicknessIdentification
mm (in.)symbolmm (in.)symbol
4130
3 4 1.17-1.24
,
32.. .
S p a c e r (For adjustment of center differential side gear
Thickness IdentificationPart No.Thickness N o .
mm (in.)symbolmm (in.)symbol
73. 43
4 8 1.32 72 .
.
8 1
.
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Spacer (For adjustment of drive bevel gear mount)
ThicknessIdentification
mm (in.)symbol
1.3434
1.37
37
1.40
40
1.43
43
1.4646
1.49
49 Part No.
Thickness
mm (in.)symbol
1.5252
1.5555
1.58
58
1.6161
1.6464
1.6767
Spacer (For adjustment of drive bevel gear train preload)
Thickness mm
1.28
1.31
1.34
1.37
1.40
1.43
1.46
1.49
1.52
1.55
Identification
symbolPart No.
67
68
69
1.85
Thickness
mm (in.)
1.58
,
1.61
1.64
1.67
1.70
1.73
1.76
1.79
1.82
Identification
.
Spacer (For adjustment of driven bevel gear train preload )
Thickness Identification
mm (in.) symbol
1.1919
1.2222
1.25
25
1.28
28
1.3131
1.3434
1.37
37
1.40
40
1.43
43
1.4646
1.49
49
1.52
52
1.5555 Part No.
ThicknessIdentification No.
mm (in.)symbol
721.5858
1.6161.
1.6464
1.6767
1.7070
1.7373
1.7676
1.7979
1.8282
1.8585,
1.8888
1.91911.9494
(For adjustment of driven bevel gear mount)
Thickness Identification No.
mm (in.)
0.13
0.16
0.19
0.22
0.25
0.28
0.31
symbol
13
16
19
22
25
28
31
Thickness
mm (in.)symbol
0.3434
0.3737
0.4040
0.4343
0.4646
0.4949
0.52
52
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A U T O M A T I C T R A N S A X L E
OVERHAUL
Spacer (For adjustment of front output bearing
Thickness Identification
mm (in.) symbol
1.16
16
1.1919
1.2222
1.25
25
1.28
28
1.3131
1.3434
1.37
37
1.40
40
1.43
43
1.46
46
TORQUE SPECIFICATIONS
TRANSAXLE
Part No.
66
8520
8521
Thickness
m m ( i n . )
1.49
1.52
1.55
1.58
1.61
1.64
1.67
1.70
1.73
Identification
symbol
5 5 ’
58
64
67
70
73
76
.
8527
853;
. .
.
Park/neutral position switch (PNP switch) bolt118
servo lock nut2921
Manual control lever nut1914
Manual control shaft set screw9 7
Oil drain bolt33 24
Oil filter bolt65
Oil dipstick guide bolt 2418
Oil boltpan118
Oil check plugpressure54
Oil assembly mounting boltpump2116
Oil boltpump118
Output bearing retainer bolt2418
Output flange bearing retainer bolt20 15
Parking rod support bolt24 18
Pulse generator bolt118
Roll stopper bracket bolt4935
Shift control cable bracket bolt2418
Speedometer gear locking plate bolt54
Transaxle mount bracket bolt
7051
Valve body assembly mounting bolt118
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AUTOMATIC TRANSAXLE
OVERHAUL
Specifications
Items
Valve body bolt
Center bearing retainer stopper bolt
Center differential drive gear bolt
Front bearing retainer bolt
5 4
54
7554
4935
TRANSFER
Items
Cover mounting bolt Driven bevel gear lock nut
Extension housing mounting bolt
Oil drain plug
Oil filler plug
Transfer case adapter mounting bolt
Transfer cover mounting bolt
Nm_ _54::
1 5 0
191 ’ 4
33
33 , .
39 4 ,
39 28
SEALANTS AND ADHESIVES
Items
Transfer extension housing Transfer adapter Specified sealants and adhesives
,
MITSUBISHI Genuine Part or
Front bearing retainer bolts Stud Locking Part or equivalent
Center differential flange bolts
Air breather
Stud Locking Part No. 4170 or
ATD Part No. 8001 or equivalent-
.
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Oil seal installer
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AUTOMATIC TRANSAXLE
OVERHAUL Special Tools
ToolTool number and
name
Special spannerApplication
Removal and installation of transfer driven
bevel gear lock nut (50)
Bolt
Pull-out idler shaft
Handle
‘installation of center support
Disassembly and reassembly of front clutch
and rear clutch
,
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