belt NISSAN 300ZX 1984 Z31 Maintenance Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 1984, Model line: 300ZX, Model: NISSAN 300ZX 1984 Z31Pages: 38, PDF Size: 1.19 MB
Page 2 of 38
PERIODIC MAINTENANCE
The following charts show the normal malntenance schedule Under severe driving conditions, additional or
more frequent maintenance
w~ll be required. Refer to "Maintenance under severe driving conditions".
The periodic maintenance schedule
is repeated beyond the last mileage and period shown.
EMISSION CONTROL SYSTEM MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Pertodc rnantenance should be performed Miles x 1,000 15 30 45 60
at number of miles. kilometers or months. (K,lometerr x 1.0001 (241 (481 (721 (961
Months 12 24 36 48
whichever comer first
Reference
Page
Orwe belts I I MA-8
Air cleaner filter R R MA-8
Vapor hnes 1. If MA4
Fuel lines (hoses. piping. connections. etc ) If if MA-9
Fuel filter See NOTE (11. MA-9
Englne coolant R R MA-10
MA-1 1
Engine 081
MA-1
1
Replace every 7.500 mile6
(12.000 kml or6 months
Replace every 5,000
miles
18.000 kmJ or 6 months
Replace
at the first 011
Except turbocharged engine
Turbocharged engine
Ewne 011 f,lter change and then every MA-1 1 second od change
Spark plugs R R MA-12. 13
I"",..""
Exhaust gas sensor I I MA-15. 16
NOTE:
(1) If vehicle is operated under extremely adverse weather conditions or in areas where ambient temperatures are either
extremely
low or extremely high, the filters mlght become clogged. In such an event, replke them immediately.
(2) Maintenance Items and antervals wlth "*" are recommended by NISSAN MOTOR CO., LTD. Other maintenance items and
intervals
are required.
Abbreviations A = Adjust
R =Replace
I = Inspect Correct or replace if necessary
MA-2
.
Page 3 of 38
CHASSIS AND BODY MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Periodic mamtenance should be performed Mdes x 1,000 15 30 45 60
at number of miles. kilometers or months IKnlometers x 1 0001 1241 1481 1721 196) Reference page
whichever comes first Months 12 24 36 48
Brake liner E hoses I I I I MA-26
Brake
pads E discs I 1 I I MA-27
Brake fluid
R R MA-26
Manual and
automatic transmission E differential gear 011 I I I I MA-18, 19. 20
Power rteerlng lines E hares I I I I MA-34
Steering gear & linkage, & suwenston parts I I I I MA-21,22,23.34
Steertng llnkage ball
~OlntL E front suspension ball JOllltS
Propeller shaft14 I I MA-20
Locks.
hinges E hood latch L L L L MA-35
Front wheel bearing grease
I I MA-22
Exhaust system
I I I I MA-17
Seat belts, buckles, retractors. anchors E adiusler I I I I MA-35
I MA-21,34
Abbreviations A =Adlust
R = Replace
I = Inspect Correct or replace if necessary
MAINTENANCE UNDER
SEVERE DRIVING CONDITIONS
The maintenance intervals shown on the
preceding pages are for normal operating
DW"g Mal"te"a"Ce Mal"te"a"Ce Malnte"a"Ce condition item OperaflO" interval
C Aw cleaner filter R More frequently
R Every 3.000 miles Engine 001 IExceDt turbo- ABC E charged engine) 15.000 km) or 3 months conditions If the vehicle is operated under
severe driving conditions as shown below, Engine 081 ITurboCharged R Every 2,500 miles
more frequent maintenance must be per-
formed on the following items as shown in A E
engd
Engine 081 filter R At the first 001 change
(4,000 kml or 3 months
and then every second 011 the table rhmae
Severe driving conditions
A - Repeated short distance driving
6 - Extensive idling
C - Driving in dusty conditions
D - Driving in extremely low or hlgh
ambient temperatures
E - Towing a trailer
F - Driving in areas using road salt or
G - Driving on rough andlor muddy
H - Driving in high humidity areas or in
other corrosive materials
roads
mountainous areas
A C EFG Brake pads & dorm I Every 7,500 miles 112,oW kml or 6 months
124.000 kml or 12 months
I48 Ow kml 01 24 monlhi
H Brakefluid R Every 15.000 miles
EG Manual and automatic trans- R Every 30.000 miles mmmn & drtferentml (lea, 011)
G Steering gear & linkage. I Every 7.500 miles 112 000 kml or 6 months
Every 7,500 miles
112.000 kml or 6 months
& rurpenrlon parm
(I front rurpenrlo" ball 1Ol"fS
CO FG Steering linkage ball pnts I
F Locks. hinges & hood latch I Every 7.930 miles
A EFG Exhaust system I Every 7,500miler
Maintenance operations I = lnr~ect Correct or replace 11 necerrary R = Replace
112.000 kml or 6 months
112.000 kml or 6 monthi
Page 5 of 38
GENERAL MAINTENANCE
Item Reference item in MAsection
Windshield defroster Check that the air comes out of the
defroster outlets properly and in sufficient quantity when
operating the heater or
air conditioner
Rear view mirror Make sure that it is secure
-
-
Sun visors Make sure that they can be moved freely and are
secure
Steering wheel Check that it has the specified free play Be
sure to check for changes in the steering condition, such
as
excessive free play, hard steering or strange noises
-
Specification
Free
play Less than 35 mm (1 38 in)
Seats Check front seat position controls such as seat adjust- -
ters, seatback recliner, etc to ensure they operate smoothly
and that
all latches lock securely in every position Check
that the head restraints move up and down smoothly and
that
the locks (if so equipped) hold securely in all latched
positions Check that the latches lock securely for folding-
down rear seatbacks
Seat belts Check that all parts of the seat belt system e g
buckles, anchors and retractors operate property and ANCHORS, RETRACTORS AND ADJUSTER
smoothly Check the belt webbing for cuts, fraying, wear or
damage
INSPECTING SEAT BELTS, BLUCKLES,
Accelerator pedal Check the pedal for smooth operation -
and make sure the pedal does not catch or require uneven
effort
Clutch pedal Make sure the pedal operates smoothly and
check that
it has the proper free travel
ADJUSTING CLUTCH PEDAL HEIGHT AND
FREE PLAY
Brakes Check that the brake does not pull the vehicle to
one side when applied
Brake pedal Check the pedal for smooth operation and
make sure
it has the proper distance under it when de-
pressed fully Check the brake booster function
CHECKING BRAKE PEDAL DEPRESSED HEIGHT
0 CHECKING BRAKE BOOSTER FUNCTION
Parking brake Check that the lever has the proper travel and
confirm that your vehicle
is held securery on a fairly steep
hill with only the parking brake applied
0 CHECKING PARKING BRAKE
Automatic transmission "Park" mechanism Check that the
lock release button on the selector lever operates properly
and smoothly
On a fairly steep hill check that your vehicle
is held securely with the selector lever in the "P" wsition
without
aDDlvina anv brakes
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e g each time you check the engine oil or refuel
MA-5
Page 6 of 38
GENERAL MAINTENANCE
Item
Windshield washer fluid Check that there
is adequate fluid
in the tank
Reference item in MA section
-
Engine coolant level Check the coolant level when the -
engine is cold
Radiator and hoses Check the front of the radiator and
clean off any dirt, insects,
leaves, etc , that may have
accumulated Make sure the hoses have no cracks, deforrna-
tion, rot or loose connections
Brake and clutch fluid levels Make sure that the brake and CHECKING CLUTCH FLUID LEAKS
clutch fluid
levels are between the "MAX" and "MIN" lines INSPECTING BRAKE LINES & HOSES
on the reservoir
Engine drwe belts Make sure that no belt if frayed, worn,
cracked or oily CHECKING AND ADJUSTING DRIVE BELT
Engine oil level Check the level on the dipstick after park- -
ing the vehicle on a level spot and turning off the engine
Power steering fluid level Check the level on the dipstick
when the fluid
is cold and the engine is turned off
0 CHECKING POWER STEERING FLUID LEVEL
Automatic transmission fluid level Check the level on the CHECKING AUTOMATIC TRANSMISSION
dipstick after putting the selector
level in "P" with the FLUID LEVEL
engine idling
Exhaust system Make sure there are no loose supports, 0 INSPECTING EXHAUST SYSTEM
cracks or holes If the sound of the exhaust seems unusual
or there
is a smell of exhaust fumes, immediately locate the
trouble and correct
it
Underbody The underbody is frequently exposed to corro-
sive substances such as those used on icy roads or to control
dust
It is very impOrtant to remove these substances, other-
wise rust will form on the floor pan, frame, fuel lines and
around
the exhaust system. At the end of winter, the
underbody should be thoroughly flushed with plain water,
being careful to clean those
areas where mud and dirt can
easily accumulate.
Fluid leaks Check under the vehicle for fuel, oil, water or
other fluid
leaks after the vehicle has been parked for a 0 INSPECTING MANUAL TRANSMISSION OIL
while.
Water dripping from the air conditioner after use is 0 INSPECTING AUTOMATIC TRANSMISSION FLUID
normal. If you should notice
any leaks or gasoline fumes
are evident, check for
the cause and correct it immediately.
0 CHECKING CLUTCH FLUID LEAKS
0 INSPECTING DIFFERENTIAL GEAR OIL
0 INSPECTING FRONT AXLE AND SUSPENSION
0 INSPECTING REAR AXLE AND SUSPENSION
0 INSPECTING BRAKE LINES & HOSES
0 CHECKING POWER STEERING LINE & HOSES
PARTS
PARTS
MA-6
Page 8 of 38
ENGINE MAINTENANCE
Aw conditioner
compressor
Power steering oil pump
Applied pushing force
Checking Drive Belts
1 Inspect for cracks, fraying, wear or oil adhe-
sion Replace
if necessary
The belts should not touch
the bottom of the
pulley groove.
2
Adjust if belt deflections exceed the limit.
0 VG3OE engine (without turbocharger)
Check drive belt deflections by pushing middle
between pulleys
16 9-11 7-9
10 63) (0 35.0431 (0 28 - 0 351
21 13-16 10-13 (083) (051 -0631 (039-0511
98 N (10 kg. 22 Ibl
Power steering
Alternator pulley
Water pump pulle
SMA777A
VG30ET engine (with turbocharger)
Replacing Air Cleaner Filter-
The viscous paper type air cleaner filter does not
require any cleaning operation between renewals.
SMA779A
Checking Vapor Lines
1. Visually inspect vapor lines for proper attach-
ment, cracks, damage,
loose connections,
chafing and deterioration
2. Check vacuum relief valve for clogging,
sticking, etc
MA-8
Page 30 of 38
CHASSIS AND BODY MAINTENANCE
Tire Rei
CAUTION.
Different types of tires, such as bias, bias
belted and radial
tires, must not be mixed
under any circumstances
When replacing
a tire, use a tire of the same
size
Do not use tires and wheels other than those
recommended
Do not mix tires of different brands or tread
patterns
When replacing standard
tires with those tires
of an oprional recommended size and of
different diameter, the speedometer must be
recalibrated
To install wheel, tighten wheel nuts in criss-
cross fashion
SMA737A
To install an aluminum wheel, proceed as
(1) Snugly tighten all nuts after the wheel is
follows
positioned
icement
(2) Slightly pull the wheel back to properly
align the nuts with bolt holes in the wheel,
and tighten the nuts
as much as possible
with
your fingers
Align nuts with bolt haler in wheel and evenly tighten nuts each one a little at a time
SMAOll
(3) Tighten wheel nuts evenly with a wheel wrench
Be sure to check the wheel nuts for tightness, after
the aluminum wheel
has been run for the first
1,000 km (600 miles) (also in case of repairing
flat tires, tire rotation, etc ).
Replace if necessary.
in crtss-cross fashion
MA-30
Page 35 of 38
CHASSIS AND BODY MAINTENANCE
Body
LUBRICATING LOCKS, HINGES AND HOOD LATCHES
CHECKING SEAT BELTS, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS
CAUTION 1 If the vehicle IS collided or over
turned, replace the entire belt
assembly, regardless of
nature of
accident
2 If the condition of any compo- nent of a seat belt isquestionable.
do not have seat belt repaired,
but
replaced as a belt assembly
3 If webbmg IS cut. frayed. or
damaged. replace belt assembly
4 Do not spill drinks. 011 etc on inner lap belt buckle Never 011
tongue and buckle 5 use a NISSAN genuine seat belt
assembly
Anchor bolt
24-31Nm (2 4.3 2 kg-m, 17 - 23 ft-lbl
Check anchors for loose mounting
Check buckler and
tongues for function Front sat belt when buckled and Rear Seat belt released SMA443
MA-35
Page 36 of 38
SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Used belt deflection
Limit
Adlusted deflecraon
Engine Maintenance
INSPECTION AND ADJUSTMENT
st deflec. TIon Of
new belt Pedal free Play "A"
Alternator
1 -3 IO M -0 121
Arr conditioner I 16 I 9-11 I 7-9 compressor (0631 1035 0431 (028-0351
ADDlted pushtng force I 98 N 110 kg, 22 Ibl
21
10831 Power steering 011 pump
Oil capacity
13.16 10-13
1051 .0631 (039-0511 ~~
unlt P IUS qt. Imp qtl
Wheel alignment IUnladenI
Camber
degree
Caster degree
-35' to 55'
5*50.7"30
Coolant capacity Unlt &? IUS qt. Imp qtl
Wlth 041 falter
Wtthout
001 filter
VG30E & VG30ET
4
0 (4-1 /4, 3-1/21
3 3 13-1/2.
2 7/81
Spark plug
VG30E
I VG30E I VO3OET
105 111-1/8, 91/41
Front wheel turning angle Toe-out turns
Inner wheelIOufer wheel
degree
Plug uaD I 10- 1 1 mm 10039-OW3 in1
22"30'/20'
altitude I 20*2'/650t50 I 20t2'/650f50
standard iype
Hot type
Cola woe
condmon
VG30ET I 20 f 2"/700 f 50 I 20 + 2'/650 t 50
BCPR6ES.11 BCPR6E-11
BCPRSES.11 BCPRSE-11
BCPR7ES.11 BCPR7E-11
TIGHTENING TORQUE
U"lt Nm kg-m ft-lb
Full turns Inner wheel degree
Outer wheel degree
Or1 pan drain plug 29-39 30-40 22-29
Spark plug 20-29 20-30 14-22
Fuel hme clamps 10-15 010-015 07-11
35" .39"
27" .31'
-Chassis and Body Maintenance-
INSPECTION AND ADJUSTMENT
Clutch
Unlt mm 11nI
Pedal height "H" I 195 - 205 I7 68.8 071
Front axle and front suspension
Wheel bearmg preload
IAr measured at wheel hub bolt1 6 86.14 61
With used parts N Ikg, Ibl 1 1 67.7 75 IO 17-079.037- 1741
Kingpin mclination degree I 12'15'- 13'45
degree I 6'- 16
Out 3 (0 0361 - In 3 (0 0361 Side lip IReference datal mm/m lin/ftl
37 5 I1 476) Standard side rod length "A" mm bnl
* On power steering models, wheel turning force la1 circumference
afsteeringwheellof98-147NI10-15kg.22-33lblwith
engtne at idle
Rear axle and rear suspension
Camber degree I -1-55' fa -25
mm (4") I -2 to 2 1-0 08 to 0 081 Toe-,"