NISSAN ALMERA N16 2003 Electronic Repair Manual

DISASSEMBLY
AT-425
[ALL]
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b. Remove input shaft assembly (high clutch) from reverse clutch.
c. Remove needle bearings from high clutch drum.
d. Check input shaft assembly and needle bearing for damage or
wear.
30. Remove high clutch hub and needle bearing from trans mission
case.
31. Check high clutch hub and needle bearing for damage or wear.
32. Remove high clutch hub and front sun gear from transmission
case.
33. Check front sun gear and needle bearings for damage or wear.
SAT042D
SAT043D
SAT044D
SAT579D

AT-426
[ALL]
DISASSEMBLY
34. Remove low one-way clutch and front planetary carrier assem-
bly according to the following procedures.
a. Remove snap ring with flat-bladed screwdriver.
b. Remove front planetary carrier with low one-way clutch.
c. Check that low one-way clutch rotates in the direction of the
arrow and lochs in the opposite direction.
d. Remove low one-way clutch front planetary carrier by rotating it
in the direction of arrow.
e. Remove needle bearing front planetary carrier.
f. Check front planetary carrier, low one-way clutch and needle
bearing for damage or wear.
g. Check clearance between pinion washer and planetary carrier
using feeler gauge.
Replace front planetary carrier if the clearance exceeds allow-
able limit.
SAT046D
SAT047D
SAT048D
SAT022F
Standard clearance: 0.15 - 0.70 mm (0.0059 - 0.0276 in)
Allowable limit: 0.80 mm (0.0315 in)
SAT050D

DISASSEMBLY
AT-427
[ALL]
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35. Remove rear planetary carrier assembly and rear sun gear
according to the following procedures.
a. Remove rear planetary carrier assembly from transmission
case.
b. Remove rear sun gear from rear planetary carrier.
c. Remove needle bearings from rear planetary carrier assembly.
d. Check rear planetary carrier, rear sun gear and needle bearings
for damage or wear.
e. Check clearance between pinion washer and rear planetary car-
rier with feeler gauge.
Replace rear planetary carrier if the clearance exceeds allow-
able limit.
36. Remove rear internal gear from transmission case.
SAT051D
SAT052D
SAT053D
Standard clearance: 0.15 - 0.70 mm (0.0059 - 0.0276 in)
Allowable limit: 0.80 mm (0.0315 in)
SAT054D
SAT055D

AT-428
[ALL]
DISASSEMBLY
37. Remove needle bearing from rear internal gear.
●Check needle bearing for damage or wear.
38. Remove forward clutch assembly from transmission case.
39. Remove thrust washer from transmission case.
40. Remove output shaft assembly according to the following proce-
dures.
a. Remove side cover bolts.
b. Remove side cover by lightly tapping it with a soft hammer.
●Be careful not to drop output shaft assembly. It might
come out when removing side cover.
SAT056D
SAT272E
AAT215A
SAT059D
SAT434D

DISASSEMBLY
AT-429
[ALL]
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c. Remove adjusting shim.
d. Remove output shaft assembly.
●If output shaft assembly came off with side cover, tap cover
with a soft hammer to separate.
e. Remove needle bearing.
41. Disassemble reduction pinion gear according to the following
procedures.
a. Set manual shaft to position “P” to fix idler gear.
b. Unlock idler gear lock nut using a pin punch.
SAT440D
SAT439D
SAT435D
SAT453D
SAT060D

AT-430
[ALL]
DISASSEMBLY
c. Remove idler gear lock nut.
●Do not reuse idler gear lock nut.
d. Remove idler gear with puller.
e. Remove reduction pinion gear.
f. Remove adjusting shim from reduction pinion gear.
42. Remove return spring from parking shaft with screwdriver.
43. Draw out parking shaft and remove parking pawl from transmis-
sion case.
SAT061D
AAT480
SAT310G
SAT064D
SAT065D

DISASSEMBLY
AT-431
[ALL]
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44. Check parking pawl and shaft for damage or wear.
45. Remove parking actuator support from transmission case.
●Check parking actuator support for damage or wear.
46. Remove revolution sensor from transmission case.
SAT066D
SAT311G

AT-432
[ALL]
REPAIR FOR COMPONENT PARTS
REPAIR FOR COMPONENT PARTS
PFP:00000
Manual ShaftECS007TA
COMPONENTS
REMOVAL
1. Remove detent spring from transmission case.
2. Drive out manual plate retaining pin.
SAT481J
SAT313G
AAT486

REPAIR FOR COMPONENT PARTS
AT-433
[ALL]
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3. Drive and pull out parking rod plate retaining pin.
4. Remove parking rod plate from manual shaft.
5. Draw out parking rod from transmission case.
6. Pull out manual shaft retaining pin.
7. Remove manual shaft and manual plate from transmission case.
8. Remove manual shaft oil seal.
INSPECTION
●Check component parts for wear or damage. Replace if necessary.
INSTALLATION
1. Install manual shaft oil seal.
●Apply ATF to outer surface of oil seal.
AAT534
SAT049F
SAT080D
SAT081D

AT-434
[ALL]
REPAIR FOR COMPONENT PARTS
2. Install manual shaft and manual plate.
3. Align groove of manual shaft and hole of transmission case.
4. Install manual shaft retaining pin.
5. Install parking rod to parking rod plate.
6. Set parking rod assembly onto manual shaft.
7. Drive manual plate retaining pin and parking rod plate retaining
pin.
●Both ends of pin should protrude.
8. Install detent spring.
SAT610H
AAT487
SAT078D
AAT485
SAT313G