tow NISSAN NAVARA 2005 Repair User Guide

BL-128
FRONT DOOR LOCK
12. Remove the front gasket and rear gasket.
13. Remove the TORX bolts (T30), remove the door lock assembly.
14. While pulling outside handle bracket, slide toward rear of vehicle
to remove the outside handle bracket and door lock assembly.
15. Disconnect the door lock actuator connector.
16. Reach in to separate the key cylinder rod and outside handle
cable connection.
MIIB0559E
: 5.8 N·m (0.60 kg-m, 51.4 in-lb)
MIIB0633E
MIIB0634E
PIIB2878J

REAR DOOR LOCK
BL-133
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7. Remove the door side grommet, and remove the outside handle
bracket bolt from grommet hole.
CAUTION:
Do not forcibly remove the TORX bolt.
8. While pulling the outside handle, remove outside handle
escutcheon in order of (1) and (2).
9. While pulling outside handle, slide toward rear of vehicle to
remove the outside handle in order of (1) and (2).
10. Remove the front gasket and rear gasket.
11. Remove the TORX bolts (T30), remove the door lock assembly.: 6.1 N·m (0.63 kg-m, 54.0 in-lb)
MIIB0630E
LIIA1971E
MIIB0632E
MIIB0559E
: 5.8 N·m (0.60 kg-m, 51.4 in-lb)
MIIB0633E

BL-134
REAR DOOR LOCK
12. While pulling outside handle bracket, slide toward rear of vehicle
to remove the outside handle bracket and door lock assembly.
13. Disconnect the door lock actuator connector.
14. Reach in to separate the key cylinder rod and outside handle
cable connection.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
lTo install each rod, be sure to rotate the rod holder until a click is felt.
lPlace the outside handle bracket cable on the rear of door lock assembly before installing.
MIIB0634E
PIIB2878J

THEFT WARNING SYSTEM
BL-169
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2.CHECK HARNESS CONTINUITY
1. Turn ignition switch OFF.
2. Disconnect BCM and combination meter connector.
3. Check continuity between BCM connector M42 terminal 23 and
combination meter connector M23 terminal 39.
4. Check continuity between BCM connector M42 terminal 23 and
ground.
OK or NG
OK >> Check the following.
l10Afuse[No.19,locatedinfuseblock(J/B)]
lHarness for open or short between combination meter and fuse
NG >> Repair or replace harness.
Diagnostic Procedure 3EIS00DCB
THEFT WARNING HORN ALARM CHECK
1.CHECK HORN OPERATION
Check if horn sounds with horn switch.
Does horn operate?
Yes >> Check harness for open or short between IPDM E/R and horn relay.
No >> Check horn circuit. Refer toWW-59, "
HORN".
Diagnostic Procedure 4EIS00DCC
THEFT WARNING TURN SINGAL LAMP ALARM CHECK
1.CHECK THEFT WARNING TURN SIGNAL LAMP ALARM OPERATION
Check if turn signal lamps operate with combination switch and hazard switch.
DoturnsignallampscomeonwhenturningswitchON?
Yes >> Turn signal lamps alarm is OK.
No >> Check turn signal lamps system. Refer toLT- 9 7 , "
TURN SIGNAL AND HAZARD WARNING
LAMPS". 23 – 39 : Continuity should exist.
23 – Ground : Continuity should not exist.
MIIB0871E

COOLING FAN
CO-19
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COOLING FANPFP:21140
Components (Crankshaft Driven Type)EBS01F6G
Removal and InstallationEBS01E7G
REMOVAL
1. Remove engine cover. Refer toEM-20, "INTAKE MANIFOLD".
2. Remove drive belts. Refer toEM-12, "
DRIVE BELTS".
3. Loosen and remove radiator shroud (upper) mounting bolts. Refer toCO-11, "
RADIATOR".
4. Move radiator shroud (upper) toward engine, and remove cooling fan (crankshaft driven type).
CAUTION:
Be careful not to damage or scratch on radiator core.
5. Remove fan coupling and water pump pulley.
INSPECTION AFTER REMOVAL
Fan Coupling
Check fan coupling for rough operation, wobbling, oil leakage or bent
bimetal.
INSTALLATION
Installation is the reverse order of removal.
lInstall cooling fan with its front mark “AISIN” facing front of engine.
Removal and Installation (Motor Driven Type) (Models with A/C)EBS01E6U
REMOVAL
1. Remove engine cover. Refer toEM-20, "INTAKE MANIFOLD".
1. Cooling fan 2. Fan coupling 3. Water pump pulley
4. Water pump
A. Front mark “AISIN”
PBIC4056E
SLC072

CO-20
COOLING FAN
2. Disconnect harness connector from fan motor, and move it to aside.
3. Loosen and remove radiator shroud (upper) mounting bolts. Refer toCO-11, "
RADIATOR".
4. Move radiator shroud (upper) toward engine, and remove cooling fan (motor driven type). Refer toCO-11,
"RADIATOR".
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Installation is the reverse order of removal.
lCooling fan (motor driven type) is controlled by ECM. For details, refer toEC-132, "DTC P0217 ENGINE
OVER TEMPERATURE".

DI-26
COMBINATION METERS
4.QUESTION 4
During driving, does the fuel gauge pointer move gradually toward EMPTY position?
YES >> Check the fuel level sensor unit. Refer toDI-27, "FUEL LEVEL SENSOR UNIT CHECK".
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
DTC [U1000] CAN Communication CircuitEKS00L8X
Symptom: Displays “CAN COMM CIRC [U1000]” at the self-diagnosis result for combination meter.
1.CHECK CAN COMMUNICATION
1. Select “SELF-DIAG RESULTS” mode for “METER” with CONSULT-II.
2. Print out CONSULT-II screen.
>> Go to “LAN SYSTEM”. Refer toLAN-3, "
Precautions When Using CONSULT-II".
DTC [B2205] Vehicle Speed CircuitEKS00L8Y
Symptom: Displays “VEHICLE SPEED CIRC [B2205]” at the self-diagnosis result for combination meter.
Perform the ABS actuator and electric unit (control unit) self-diagnosis, and repair or replace malfunctioning
parts. Refer toBRC-17, "
CONSULT- II Functions".

DI-66
COMPASS
COMPASS
PFP:24835
System DescriptionEKS00M4Z
This unit displays earth magnetism and heading direction of vehicle.
DIRECTION DISPLAY
Press “COMP” switch (1) when ignition switch is in “ON” or “START” position. The direction is displayed.
Pressing “COMP” switch (1) for a second turns off the display (2).
NOTE:
lDo not install the ski rack, antenna, etc. which are attached to
the vehicle by means of a magnet. They affect the operation of
the compass.
lThe compass may not indicate the correct compass point in tun-
nels or while driving up or down a steep hill. (The compass
returns to the correct compass point when the vehicle moves to
an area where the geomagnetism is stabilized.)
lWhen cleaning the mirror, use a paper towel or similar material
dampened with glass cleaner. Do not spray glass cleaner
directly on the mirror as that may cause the liquid cleaner to
enter the mirror housing.
Zone Variation Change ProcedureEKS00MS2
The difference between magnetic north and geographical north is known as variance. In some areas, this dif-
ference can sometimes be great enough to cause false compass reading.
Follow these instructions to set the variance for the particular location if this happens:
1. Press “COMP” switch for more than 3 seconds. The current zone number appears on the display.
2. Find the current location and variance one number on the zone variation chart.
3. Press “COMP” switch until the new zone number appears on the display. After releasing the switch, the
display shows a compass direction within a few seconds.
SKIB4843E
SKIA5030E

PRECAUTIONS
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PRECAUTIONSPFP:00001
Service NoticeEIS00DY1
lWhen removing or installing various parts, place a cloth or padding on the vehicle body to prevent
scratches.
lHandle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
lApply sealing compound where necessary when installing parts.
lWhen applying sealing compound, be careful that the sealing compound does not protrude from parts.
lWhen replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS00DZ5
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” ServiceEIS00DZ2
lDo not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
lBefore servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
lThe air bag diagnosis sensor unit must always be installed with the arrow marks “Ü” pointing toward the
front of the vehicle for proper operation. Also check the air bag diagnosis sensor unit for cracks, deformi-
ties or rust before installation and replace as required.
lThe spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
lHandle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and seat mounted front side air bag module standing with the stud bolt side facing
down.
lConduct self-diagnosis to check entire SRS for proper function after replacing any components.
lAfter air bag inflates, the front instrument panel assembly should be replaced if damaged.

EI-20
COWL TOP
COWL TOP
PFP:66100
Removal and InstallationEIS00DYC
REMOVAL
1. Remove the front wiper arms. Refer toWW-34, "Removal and Installation of Front Wiper Arms, Adjust-
ment of Wiper Arms Stop Location".
2. Remove cowl top seal.
3. Release clips and remove LH and RH cowl top extensions.
4. Disconnect washer tubes from washer nozzles.
5. Remove cowl top clips and remove cowl top from the cowl.
6. Remove washer nozzles.
INSTALLATION
Installation is in the reverse order of removal.
1. Cowl top extension RH 2. Side clips 3. Cowl top
4. Rear clip 5. Grommet 6. Cowl top seal
7. Cowl top extension LH 8. Cowl top seal clip 9. Washer nozzle
10. Washer tube
MIIB9124E