NISSAN NAVARA 2005 Repair Workshop Manual

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POWER SUPPLY ROUTING CIRCUIT
IGNITION POWER SUPPLY — IGNITION SW. IN ON AND/OR START
MKWA3817E

POWER SUPPLY ROUTING CIRCUIT
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MKWA3818E

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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System DescriptionEKS00PA8
lIPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It controls integrated relays via IPDM E/R control cir-
cuits.
lIPDM E/R-integrated control circuits perform ON-OFF operation of relays, CAN communication control,
etc.
lIt controls operation of each electrical component via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
IPDM E/R receives a request signal from each Control unit with CAN communication. It controls each system.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN
H-line), it is possible to transmit a maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
lWhen CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication returns to normal operation, it also returns to normal control.
lOperation of control parts by IPDM E/R during fail-safe mode is as follows:
Control system Transmit control unit Control part
Lamp control BCM
lHead lamps (HI, LO)
lTail lamps, parking and license plate lamps
lFront fog lamps
Wiper control BCM Front wipers
Rear window defogger control BCM Rear window defogger
A/C compressor control ECM A/C compressor
Starter control TCM Starter motor
Cooling fan control ECM Cooling fan
Controlled system Fail-safe mode
Headlamps
lWith the ignition switch ON, the headlamp low is ON.
lWith the ignition switch OFF, the headlamp low is OFF.
Tail, parking and license plate lamps
lWith the ignition switch ON, the tail lamp is ON.
lWith the ignition switch OFF, the tail lamp is OFF.
Cooling fan
lWith the ignition switch ON, the cooling fan HI operates.
lWith the ignition switch OFF, the cooling fan stops.
Front wipersUntil the ignition switch is turned off, the front wiper LO and HI remains in the same status it
was in just before fail-safe control was initiated.
Rear window defogger Rear window defogger OFF
A/C compressor A/C compressor OFF
Front fog lamps Front fog lamp OFF

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status by itself based on each operating condition.
1. CAN communication status
lCAN communication is normally performed with other control units.
lIndividual unit control by IPDM E/R is normally performed.
lA status is changed into sleep transient status when receiving a sleep request signal from BCM while
all the systems controlled by IPDM E/R under suspension.
2. Sleep transient status
lProcess to stop CAN communication is activated.
lAll systems controlled by IPDM E/R are stopped. When 3 second has elapsed after CAN communica-
tion with other control units is stopped, status switches to sleep status.
3. Sleep status
lIPDM E/R operates in low power mode.
lCAN communication is stopped.
lWhen a change in CAN communication signal is detected, status switches to CAN communication sta-
tus.
lWhen a change in ignition switch signal is detected, status switches to CAN communication status.
CAN Communication System DescriptionEKS00PA9
Refer toLAN-23, "CAN COMMUNICATION".
Function of Detecting Ignition Relay MalfunctionEKS00PAA
lWhen the integrated ignition relay is stuck in a “closed contact” position and cannot be turned OFF, IPDM
E/R turns ON tail and parking lamps for 10 minutes to indicate IPDM E/R malfunction.
lWhen the state of the integrated ignition relay does not agree with the state of the ignition switch signal
received with CAN communication, the IPDM E/R activates the tail lamp relay.
NOTE:
When the ignition switch is turned ON, the tail lamps are OFF.
Ignition switch signal Ignition relay status Tail lamp relay
ON ON —
OFF OFF —
ON OFF —
OFF ON ON (10 minutes)

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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
CONSULT-II Function (IPDM E/R)
EKS00PAB
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. With the ignition switch OFF, connect CONSULT-II and CON-
SULT-II CONVERTER to the data link connector, and then turn
ignition switch ON.
2. Touch “START (NISSAN BASED VHCL)”.
3. Touch “IPDM E/R” on “SELECT SYSTEM” screen.
If “IPDM E/R” is not displayed. Refer toGI-50, "
CONSULT-II
Data Link Connector (DLC) Circuit".
Inspection Item, Diagnosis Mode Description
SELF-DIAG RESULTS The IPDM E/R performs diagnosis of CAN communication and self-diagnosis.
DATA MONITOR The input/output data of the IPDM E/R is displayed in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST The IPDM E/R sends a drive signal to electronic components to check their operation.
BBIA0538E
BCIA0029E
BCIA0030E

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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4. Select the desired part to be diagnosed on the “SELECT DIAG
MODE” screen.
SELF-DIAGNOSTIC RESULTS
Operation Procedure
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE”
screen.
2. Check display content in self-diagnostic results.
Display Item List
NOTE:
The details for display of the period are as follows:
lCRNT: Error currently detected with IPDM E/R.
lPAST: Error detected in the past and placed in IPDM E/R memory.
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR”
screen.
3. Touch the required monitoring item on “SELECTION FROM MENU”. In “ALL SIGNALS”, all items are
monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
BCIA0031E
WKIA1264E
Display itemsCONSULT-II
display codeMalfunction detectionTIME
Possible causes
CRNT PAST
NO DTC IS DETECTED.
FURTHER TESTING
MAYBEREQUIRED.—————
CAN COMM CIRC U1000
lIf CAN communication reception/transmission
data has a malfunction, or if any of the control
units fail, data reception/transmission cannot be
confirmed.
lWhen the data in CAN communication is not
received before the specified time.XXAny of items listed
below have
errors:
lTRANSMIT
DIAG
lECM
lBCM/SEC
ALL SIGNALS All signals will be monitored.
MAIN SIGNALS Monitors the predetermined item(s).
SELECTION FROM MENU Selects and monitors individual signal(s).

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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is in ACC position,
display may not be correct.
CAN DIAG SUPPORT MNTR
Refer toLAN-15, "CAN Diagnostic Support Monitor".
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG-MODE” screen.
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch “STOP” while testing to stop the operation.
Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Motor fan requestMOTOR FAN
REQ1/2/3/4 X X X Signal status input from ECM
A/C compressor
requestAC COMP REQ ON/OFF X X X Signal status input from ECM
Tail & clear
requestTAIL & CLR REQ ON/OFF X X X Signal status input from BCM
Headlamp LO
requestHL LO REQ ON/OFF X X X Signal status input from BCM
Headlamp HI
requestHL HI REQ ON/OFF X X X Signal status input from BCM
Front fog lamp
requestFR FOG REQ ON/OFF X X X Signal status input from BCM
Headlamp washer
requestHL WASHER
REQON/OFF X X Signal from input from BCM
Front wiper
requestFR WIP REQSTOP/1LOW/
LOW/HIX X X Signal status input from BCM
Wiper auto stopWIP AUTO
STOPACT P/STOP P X X X Output status of IPDM E/R
Wiper protection WIP PROT OFF/BLOCK X X X Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF X X
Status of input signal
NOTE
Ignition relay
statusIGN RLY ON/OFF X X XIgnition relay status monitored
with IPDM E/R
Rear defogger
requestRR DEF REQ ON/OFF X X X Signal status input from BCM
Oil pressure
switchOIL P SW OPEN/CLOSE X XSignal status input from IPDM
E/R
Hood switch HOOD SW OFF XSignal status input from IPDM
E/R (function is not enabled)
Theft warning
horn requestTHFT HRN REQ ON/OFF X X Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF X X Output status of IPDM E/R

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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Auto Active TestEKS00PAC
DESCRIPTION
lIn auto active test mode, operation inspection can be performed when IPDM E/R sends a drive signal to
the following systems:
–Rear window defogger
–Front wiper
–Tail lamps, front fog lamps, parking lamps and license plate lamps
–Headlamps (HI, LO)
–A/C compressor (magnetic clutch)
–Cooling fan
–Oil pressure warning lamp
OPERATION PROCEDURE
1. Close hood and front door passenger side, and then lift wiper arms away from windshield (to prevent
glass damage by wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield beforehand.
2. Turn ignition switch OFF.
3. Turn ignition switch ON and, within 20 seconds, press driver's door switch 10 times (close other doors).
Then turn ignition switch OFF.
4. Turn ignition switch ON within 10 seconds after ignition switch OFF.
5. When auto active test mode is actuated, oil pressure warning lamp starts blinking.
6. After a series of operations is repeated three times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway, turn ignition switch OFF.
CAUTION:
Be sure to performBL-39, "
Check Door Switch"when the auto active test cannot be performed.
Test name CONSULT-II screen display Description
Rear defogger output REAR DEFOGGERWith a certain ON-OFF operation, the rear defogger relay can be oper-
ated.
Front wiper (HI, LO) output FRONT WIPERWith a certain operation (OFF, HI ON, LO ON), the front wiper relay
(Lo, Hi) can be operated.
Cooling fan output MOTOR FAN With a certain operation (1, 2, 3, 4), the cooling fan can be operated.
Lamp (HI, LO, TAIL, FOG)
outputEXTERNAL LAMPSWith a certain operation (OFF, HI ON, LO ON, TAIL ON, FOG ON), the
lamp relay (Low, High, Tail, Fog) can be operated.
Horn output HORN With a certain ON-OFF operation, the horn relay can be operated.

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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
INSPECTION IN AUTO ACTIVE TEST MODE
When auto active test mode is actuated, the following six steps are repeated three times.
A: Oil pressure warning lamp is blinking when the auto active test operating.
Operation steps
Concept of Auto Active Test
lIPDM E/R actuates auto active test mode when it receives door switch signal from BCM via CAN commu-
nication line. Therefore, when auto active test mode is activated successfully, CAN communication
between IPDM E/R and BCM is normal.
lIf any of the systems controlled by IPDM E/R cannot be operated, possible cause can be easily diagnosed
using auto active test.
SKIB6851E
Step Test item Operation time/ frequency
1 Rear window defogger 10 seconds
2 Front wiper LO 5 seconds®HI 5 seconds
3 Tail lamps, front fog lamps, parking lamps, license plate lamps 10 seconds
4 Headlamps LO 10 seconds®HI ON-OFF 5 times
5 A/C compressor ON-OFF 5 times
6 Cooling fan LO 5 seconds®HI 5 seconds
PKIC1721E

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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Diagnosis chart in auto active test mode
Symptom Inspection contents Possible cause
Any of front wipers, tail
and parking lamps, front
fog lamps, and
headlamps (HI, LO) do
not operate.Perform auto active
test. Does system in
question operate?YES
lBCM signal input system malfunction
NO
lLamp/wiper motor malfunction
lLamp/wiper motor ground circuit malfunction
lHarness/connector malfunction between IPDM E/R and system in
question
lIPDM E/R (integrated relay) malfunction
Rear window defogger
does not operate.Perform auto active
test. Does rear win-
dow defogger oper-
ate?YES
lBCM signal input circuit malfunction
NO
lRear window defogger relay malfunction
lOpen circuit of rear window defogger
lHarness or connector malfunction between IPDM E/R and rear window
defogger
lIPDM E/R (integrated relay) malfunction
A/C compressor does
not operate.Perform auto active
test. Does magnetic
clutch operate?YES
lBCM signal input circuit malfunction
lCAN communication signal malfunction between BCM and ECM
lCAN communication signal malfunction between ECM and IPDM E/R
NO
lMagnetic clutch malfunction
lHarness/connector malfunction between IPDM E/R and magnetic
clutch
lIPDM E/R (integrated relay) malfunction
Cooling fan does not
operate.Perform auto active
test. Does cooling fan
operate?YES
lECM signal input circuit malfunction
lCAN communication signal malfunction between ECM and IPDM E/R
NO
lCooling fan motor malfunction
lHarness/connector malfunction between IPDM E/R and cooling fan
motor
lIPDM E/R (integrated relay) malfunction
Oil pressure warning
lamp does not operate.Perform auto active
test. Does oil pres-
sure warning lamp
blink?YES
lHarness/connector malfunction between IPDM E/R and oil pressure
switch
lOil pressure switch malfunction
lIPDM E/R malfunction
NO
lCAN communication signal malfunction between IPDM E/R and combi-
nation meter
lCombination meter malfunction