NISSAN NAVARA 2005 Repair Workshop Manual

RAX-8
[M226]
AXLE SHAFT
REMOVAL
1. Remove the wheel.
2. Remove the rear brake drum. Refer toBR-31, "
Removal and Installation of Drum Brake Assembly".
3. Remove four lock nuts and spring washers securing the axle
shaft retainer to the rear axle case.
4. Using a wire, suspend the baffle plate to the sub frame.
NOTE:
Brake hose and brake cable do not need to be disconnected from the baffle plate and wheel cylinder.
CAUTION:
lBe careful not to deform brake tube.
lDo not bend the parking brake cable.
lWhile removing drum, never depress brake pedal because the piston will pop out.
5. Remove the axle shaft assembly from the rear axle case as
shown.
6. Using a puller remove the bearing cup from the rear axle case.
CAUTION:
lThe axle shaft bearing cup may stay in place in the axle
shaft housing. Remove the cup carefully so as not to
damage the inner surface of the axle shaft housing.
7. Usingapuller,removetheaxleshaftguideandoilsealfromthe
rear axle case.
NOTE:
Rear final drive oil will spill while removing the oil seal. Use a drain pan under the rear axle case to drain
oil.
10. Baffle plate 11. Bearing cup 12. Axle shaft guide
13. Oil seal 14. Breather 15. Rear axle case
LDIA0112E
WDIA0182E
Tool number : ST33290001
Tool number : ST33290001
MDIB9050E

AXLE SHAFT
RAX-9
[M226]
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RAX
INSPECTION AFTER REMOVAL
Axle Shaft Bearing and Cup
lCheck that the axle shaft bearing and cup roll freely and are free from noise, cracks, pitting and wear.
Replace if necessary.
Axle Shaft Retainer
lCheck for deformation and cracks. Replace if necessary.
Rear Axle Case
lCheck the exterior and inner machined surfaces for deformation and cracks. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
When installing pay attention to following points:
lInstall a new shaft guide and a new oil seal into the rear axle case.
CAUTION:
lDo not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assem-
bly is removed from the axle shaft housing.
lWhen installing oil seals, apply multi-purpsose grease to oil seal lips.
lInstall four new lock nuts to secure the axle shaft assembly to the rear axle case, and tighten lock nuts to
the specified torque. Refer toRAX-7, "
Removal and Installation".
lReinstall the rear brake drum. Refer toBR-31, "Removal and Installation of Drum Brake Assembly".
lAdjust the differential gear oil level.
Refer toRFD-9, "
DIFFERENTIAL GEAR OIL", for M226 without LD.
Refer toRFD-9, "
DIFFERENTIAL GEAR OIL", for M226 with LD.
lReinstall the wheel. Refer toWT-5, "Rotation".
DISASSEMBLY
1. Remove the ABS sensor rotor. Refer toBRC-39, "SENSOR ROTOR".
2. Remove the snap ring from the axle shaft using a suitable snap ring pliers.
3. Secure the axle shaft in a suitable vise as shown, and use a
brass hammer to remove studs (4) from the axle shaft retainer.
CAUTION:
lMount the axle shaft using a soft jaw vise to avoid dam-
aging the axle shaft retainer.
MDIB9051E

RAX-10
[M226]
AXLE SHAFT
4. Install a bearing puller under the bearing ring retainer, and using
a suitable press, push the axle shaft out of the bearing ring
retainer.
CAUTION:
lThe axle shaft will fall while released from the bearing
ring retainer. Place a wooden pad under the axle shaft to
hold the axle shaft.
lDo not tighten the tool against the axle shaft.
lDo not heat or cut the axle shaft bearing or bearing ring
retainer with a torch during removal, doing so will dam-
age the axle shaft.
5. Remove the bearing from the axle shaft and discard.
6. Remove the seal lip from the axle shaft and discard.
7. Remove the axle shaft retainer.
8. Remove the grease catcher from the axle shaft and discard.Tool number : ST30031000
MDIB9046E

AXLE SHAFT
RAX-11
[M226]
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INSPECTION AFTER DISASSEMBLY
Axle Shaft
lClean and remove all nicks and burrs.
lCheck for straightness and distortion. Replace if necessary.
lInspect machined surfaces for evidence of overheating, damage and wear. Replace if necessary.
lMeasure the bearing ring retainer axle journal diameter. Replace if necessary.
ASSEMBLY
1. Install a new grease catcher onto the axle shaft.
2. Reinstall studs on the axle shaft retainer, and install the axle shaft retainer on the axle shaft.
3. Install a new seal lip onto the axle shaft.
CAUTION:
lSeal lip can not be reused. Do not attempt to reuse it.
lWhen installing oil seals, apply multi-purpose grease to oil seal lips.
4. Install a new bearing on the axle shaft.
CAUTION:
lWheel bearing can not be reused. Do not attempt to reuse it.
5. Using a bearing inserter, and a suitable press, press fit the axle
shaft to the new bearing ring retainer, until the snap ring groove.
CAUTION:
lMake sure the bearing ring retainer, axle shaft bearing,
axle shaft lip seal, and axle shaft retainer are installed
facing in the correct direction.
lBearing ring retainer can not be reused. Do not attempt to
reuse it.
6. Apply grease to the bearing cup, and install onto the axle shaft
bearing.
7. Install a new snap ring using a suitable snap ring pliers.
CAUTION:
Discard the old snap ring: replace with new ones.
8. Install the new ABS rotor sensor. Refer toBRC-39, "
SENSOR ROTOR".
CAUTION:
Discard the old sensor rotor; replace with a new one.Bearing ring retainer axle journal diameter (minimum)
: 45.027 mm (1.7727 in)
MDIB9047E

RAX-12
[M226]
AXLE BEARING
AXLE BEARING
PFP:40120
Removal and InstallationEDS003I0
For removal and installation, refer toRAX-7, "AXLE SHAFT".

AXLE OIL SEAL
RAX-13
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AXLE OIL SEALPFP:43252
Removal and InstallationEDS003I1
The axle oil seal and axle shaft guide must be replaced every time the axle shaft is removed and installed.
Refer toRAX-7, "
Removal and Installation".
CAUTION:
lDo not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assem-
bly is removed from the axle shaft housing.
lAfter installing new oil seal, coat sealing lip with multi-purpose grease.

RAX-14
[M226]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Axle BearingEDS003I2
Bearing ring retainer axle journal diameter (minimum) 45.027 mm (1.7727 in) minimum

RF-1
ROOF
IBODY
CONTENTS
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SECTIONRF
A
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RF
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tool ......................................... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11
TILT DOWN / SLIDE OPEN OPERATION ........... 11AUTO OPERATION ............................................. 11
ANTI-PINCH FUNCTION .................................... 11
MEMORY RESET PROCEDURE ....................... 12
INITIALIZATION PROCEDURE .......................... 12
CAN Communication System Description .............. 13
CAN Communication Unit ....................................... 13
Wiring Diagram — SROOF — ................................ 14
Terminals and Reference Value for BCM ............... 15
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 16
Trouble Diagnosis Symptom Chart ......................... 16
BCM Power Supply and Ground Circuit Check ...... 16
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 17
Sunroof Switch System Check ............................... 18
Fitting Adjustment ................................................... 20
GAP ADJUSTMENT ............................................ 20
HEIGHT DIFFERENCE ADJUSTMENT .............. 20
Removal and Installation ........................................ 21
SUNROOF UNIT ................................................. 22
GLASS LID .......................................................... 22
WIND DEFLECTOR ............................................ 23
SUNSHADE ........................................................ 23
SUNROOF MOTOR ............................................ 23
DRAIN HOSES .................................................... 25
WEATHERSTRIP ................................................ 25
REAR DRAIN ASSEMBLY .................................. 25
LINK AND WIRE ASSEMBLY ............................. 26

RF-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS00CE9
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
PrecautionsEIS00B92
lDisconnect both battery cables in advance.
lNever tamper with or force air bag lid open, as this may adversely affect air bag performance.
lBe careful not to scratch pad and other parts.
lWhen removing or disassembling any part, be careful not to damage or deform it. Protect parts which may
get in the way with cloth.
lWhen removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.
lKeep removed parts protected with cloth.
lIf a clip is deformed or damaged, replace it.
lIf an unreusable part is removed, replace it with a new one.
lTighten bolts and nuts firmly to the specified torque.
lAfter re-assembly has been completed, make sure each part functions correctly.
lRemove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Thenwipetheareawithasoftdrycloth.
lDo not use any organic solvent, such as thinner or benzine.

PREPARATION
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PREPARATIONPFP:00002
Commercial Service ToolEIS00B94
Tool nameDescription
Engine earLocating the noise
SIIA0995E