center console NISSAN NAVARA 2005 Repair Owner's Manual

MTC-3
C
D
E
F
G
H
I
K
L
MA
B
MTC BLOWER MOTOR RESISTOR ................................112
Components .......................................................... 112
Removal and Installation ....................................... 112
REMOVAL .......................................................... 112
INSTALLATION .................................................. 112
DUCTS AND GRILLES ...........................................113
Components .......................................................... 113
Removal and Installation ....................................... 116
CENTER CONSOLE HEAT DUCT AND REAR
FINISHER ASSEMBLY GRILLE ........................ 116
DEFROSTER NOZZLE ...................................... 116
RH AND LH SIDE DEMISTER DUCT ................ 116
RH AND LH VENTILATOR DUCT ...................... 116
CENTER VENTILATOR DUCT .......................... 116
FLOOR DUCT .................................................... 116
GRILLES ............................................................ 116
REFRIGERANT LINES ............................................118
HFC-134a (R-134a) Service Procedure ................ 118
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................. 118
Components ......................................................... 120
Removal and Installation for Compressor ............ 122
REMOVAL ......................................................... 122
INSTALLATION ................................................. 122
Removal and Installation for Compressor Clutch . 123
REMOVAL ......................................................... 123
INSPECTION .................................................... 124
INSTALLATION ................................................. 124
BREAK-IN OPERATION ................................... 126
Removal and Installation for Low-pressure Flexible
Hose ..................................................................... 126
REMOVAL ......................................................... 126
INSTALLATION ................................................. 126
Removal and Installation for High-pressure Flexible
Hose ..................................................................... 126
REMOVAL ......................................................... 126INSTALLATION .................................................126
Removal and Installation for High-pressure Pipe . 126
REMOVAL .........................................................126
INSTALLATION .................................................126
Removal and Installation for Low-pressure Pipe ..127
REMOVAL .........................................................127
INSTALLATION .................................................127
Removal and Installation for Refrigerant Pressure
Sensor ..................................................................127
REMOVAL .........................................................127
INSTALLATION .................................................127
Removal and Installation for Condenser ..............127
REMOVAL .........................................................127
INSTALLATION .................................................128
Removal and Installation for Evaporator ..............129
REMOVAL .........................................................130
INSTALLATION .................................................130
Removal and Installation for Expansion Valve ......130
REMOVAL .........................................................130
INSTALLATION .................................................130
Checking for Refrigerant Leaks ............................131
Checking System for Leaks Using the Fluorescent
Leak Detector .......................................................131
Dye Injection .........................................................131
Electronic Refrigerant Leak Detector ....................132
PRECAUTIONS FOR HANDLING LEAK
DETECTOR .......................................................132
CHECKING PROCEDURE ...............................133
SERVICE DATA AND SPECIFICATIONS (SDS) ....135
Service Data and Specifications (SDS) ................135
COMPRESSOR ................................................135
LUBRICANT ......................................................135
REFRIGERANT .................................................135
ENGINE IDLING SPEED ..................................135
BELT TENSION .................................................135

MTC-116
DUCTS AND GRILLES
Removal and Installation
EJS005H9
CENTER CONSOLE HEAT DUCT AND REAR FINISHER ASSEMBLY GRILLE
Removal
The center console must be removed and disassembled to remove the heat duct and rear finisher assembly
grille. Refer toIP-10, "
Removal and Installation".
Installation
Installation is in the reverse order of removal.
DEFROSTER NOZZLE
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the defroster nozzle.
Installation
Installation is in the reverse order of removal.
RH AND LH SIDE DEMISTER DUCT
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the RH or LH side demister duct.
Installation
Installation is in the reverse order of removal.
RH AND LH VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the RH or LH ventilator duct.
Installation
Installation is in the reverse order of removal.
CENTER VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the defroster nozzle.
3. Remove the RH and LH side demister ducts.
4. Remove the RH and LH ventilator ducts.
5. Remove the center ventilator duct.
Installation
Installation is in the reverse order of removal.
FLOOR DUCT
Removal
1. Remove the floor carpet. Refer toEI-38, "Removal and Installation".
2. Remove the two clips and remove the floor duct.
Installation
Installation is in the reverse order of removal.
GRILLES
Removal
1. Remove the interior trim panel as necessary. Refer toIP-10, "Removal and Installation".
2. Remove the grille from the interior trim panel.
7. LH ventilator grille 8. RH ventilator grille 9. RH side ventilator and demister grille
10. Storage tray bottom cover (RH)

PB-2
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL
PFP:36010
On-Vehicle ServiceEFS006AJ
INSPECTION
When parking brake lever is operated with a force of 196 N (20 kg,
44 lb), make sure parking brake lever stroke is within the specified
number of notches. (Check it by listening and counting ratchet
clicks.)
COMPONENTS INSPECTION
lMake sure that the mounting conditions (looseness, backlash, etc.) of each component are normal.
lCheck the following:
–Device assembly for bend, damage and cracks. Replace if there are.
–Cables and equalizer for wear and damage. Replace if there are.
–Parking brake switch. Replace if it does not work correctly.
ADJUSTMENT
1. Remove center console. Refer toIP-16, "CENTER CONSOLE".
2. Pull parking brake lever until a deep socket wrench can be
inserted.
3. Insert a deep socket wrench onto adjusting nut. Rotate adjusting
nut to fully loosen cable, and then release parking brake lever.
4. Depress the foot brake about 10 times and adjust the rear shoe
clearance.
CAUTION:
Be sure to securely depress the foot brake.
5. Rotate drum to make sure that there is no drag.
6. Adjust parking brake cable with the following procedure.
lWhen replacing parking brake cable, operate parking brake
leverwithaforceof490N(50kg,110lb)about10timesMIN.
lPull parking brake lever until a deep socket wrench can be inserted.
lRotate adjusting nut to adjust parking brake lever stroke using a deep socket wrench.
CAUTION:
Do not reuse adjusting nut after removing it.
lOperate parking brake lever with a force of 196 N (20 kg, 44lb), make sure the parking brake lever
stroke is within the specified number of notches. (Check it by listening and counting ratchet clicks.)
lMake sure that there is no drag on rear brake with parking brake lever completely released.
7. Install center console. Refer toIP-16, "
CENTER CONSOLE". Lever stroke :9-10 notches
SBR073D
SFIA2989E

PB-4
PARKING BRAKE CONTROL
RHD MODEL
Removal and InstallationEFS005S6
REMOVAL
1. Release parking brake lever.
2. Remove center console. Refer toIP-16, "
CENTER CONSOLE".
3. Disconnect parking brake switch connector.
4. Remove adjusting nut (1).
5. Remove device assembly mounting bolt and remove device
assembly from vehicle.
6. Remove front cable mounting nuts and remove front cable from
vehicle.
7. Remove tyre from vehicle.
8. Remove center muffler. Refer toEX-2, "
EXHAUST SYSTEM".
9. Remove propeller shaft. Refer toPR-7, "
REAR PROPELLER
SHAFT".
10. Remove rear cable from toggle lever.
11. Remove rear cable mounting nuts, bolts, and remove rear cable
assembly from vehicle.
SFIA3204E
1. Device assembly 2. Parking brake switch 3. Adjusting nut
4. Front cable 5. Equalizer 6. Rear cable (LH)
7. Rear cable (RH) : Multi-purpose grease
Refer to GI section for symbol marks except in the above.
SFIA2989E

RF-1
ROOF
IBODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTIONRF
A
B
RF
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tool ......................................... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11
TILT DOWN / SLIDE OPEN OPERATION ........... 11AUTO OPERATION ............................................. 11
ANTI-PINCH FUNCTION .................................... 11
MEMORY RESET PROCEDURE ....................... 12
INITIALIZATION PROCEDURE .......................... 12
CAN Communication System Description .............. 13
CAN Communication Unit ....................................... 13
Wiring Diagram — SROOF — ................................ 14
Terminals and Reference Value for BCM ............... 15
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 16
Trouble Diagnosis Symptom Chart ......................... 16
BCM Power Supply and Ground Circuit Check ...... 16
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 17
Sunroof Switch System Check ............................... 18
Fitting Adjustment ................................................... 20
GAP ADJUSTMENT ............................................ 20
HEIGHT DIFFERENCE ADJUSTMENT .............. 20
Removal and Installation ........................................ 21
SUNROOF UNIT ................................................. 22
GLASS LID .......................................................... 22
WIND DEFLECTOR ............................................ 23
SUNSHADE ........................................................ 23
SUNROOF MOTOR ............................................ 23
DRAIN HOSES .................................................... 25
WEATHERSTRIP ................................................ 25
REAR DRAIN ASSEMBLY .................................. 25
LINK AND WIRE ASSEMBLY ............................. 26

RF-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15´25 mm (0.59´0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair squeaks
and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS00CDZ
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.

SE-1
SEAT
IBODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTIONSE
A
B
SE
SEAT
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 2
Precautions for Work ................................................ 2
PREPARATION ........................................................... 3
Commercial Service Tool ......................................... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
POWER SEAT .......................................................... 10Wiring Diagram – SEAT – / For LHD Models ......... 10
Wiring Diagram – SEAT – / For RHD Models ......... 11
HEATED SEAT .......................................................... 12
Description .............................................................. 12
Schematic ............................................................... 13
Wiring Diagram – HSEAT – / For LHD Models ....... 14
Wiring Diagram – HSEAT – / For RHD Models ...... 17
FRONT SEAT ............................................................ 20
Components Parts Drawing .................................... 20
DRIVER SEAT ..................................................... 20
PASSENGER SEAT ............................................ 22
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 24
Disassembly and Assembly .................................... 24
SEAT CUSHION (POWER SEAT) ....................... 24
SEAT CUSHION (MANUAL SEAT) ..................... 25
SEATBACK (POWER AND MANUAL SEAT) ...... 26
SEATBACK (FRAT FOLD SEAT) ........................ 27
REAR SEAT .............................................................. 29
Removal and Installation ........................................ 29
JUMP SEAT (KING CAB) .................................... 29
BENCH SEAT LH (DOUBLE CAB) ...................... 30
BENCH SEAT RH (DOUBLE CAB) ..................... 30
Disassembly and Assembly .................................... 32

SE-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15´25 mm (0.59´0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair squeaks
and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS00CEI
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.

SRS-48
DIAGNOSIS SENSOR UNIT
DIAGNOSIS SENSOR UNIT
PFP:28556
Removal and InstallationEHS001Y0
REMOVAL
CAUTION:
lBefore servicing the SRS, turn the ignition switch off, disconnect both battery cables and wait at
least 3 minutes.
1. Disconnect the connectors for each air bag module and seat belt pre-tensioner.
2. Remove center console. Refer toIP-10, "
INSTRUMENT PANEL ASSEMBLY".
3. Disconnect diagnosis sensor unit connectors.
4. Remove bolts from the diagnosis sensor unit.
CAUTION:
lDo not use old bolts; replace with new bolts.
lCheck diagnosis sensor unit bracket to ensure it is free of deformities, dents, cracks or rust. If it
shows any visible signs of damage, replace with new one.
lReplace diagnosis sensor unit if it has been dropped or sustained an impact.
INSTALLATION
Install in the reverse order of removal.
lAfter the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-18, "
SRS Operation Check".
CAUTION:
lThe diagnosis sensor unit must always be installed with the arrow mark "Ü" pointing toward the
front of the vehicle for proper operation.
ECU DISCRIMINATED NO.
After replacing the diagnosis sensor unit, confirm that the diagnosis sensor unit identification is correct for the
vehicle as equipped. Refer toSRS-16, "
CONSULT-II Function".
LHIA0092E
1. Diagnosis sensor unit connectors 2. Diagnosis sensor unit
TORX bolts (T50) -1,2,3:20N·m(2kg-m, 14 ft-lb)
Ground bolt -4
: 5.1 N·m (0.52 kg-m, 45 in-lb)