service NISSAN NAVARA 2005 Repair Workshop Manual

PREPARATION
RFD-37
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
C
E
F
G
H
I
J
K
L
MA
B
RFD
Commercial Service ToolsEDS003AL
ST30022000
Drift
a: 46 mm (1.81 in) dia.
b: 110 mm (4.33 in) dia.Installing drive pinion rear bearing outer
race
KV38100300
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32mm (1.26 in) dia.Installing side bearing inner race Tool number
Tool nameDescription
NT660
ZZA1046D
Tool nameDescription
Puller
lRemoving companion flange
lRemoving side bearing inner race
Drift
a: 96mm (3.77 in) dia.
b: 84 mm (3.30 in) dia.Installing front oil seal
Adapter
a: 43 mm (1.69 in) dia.Removing and installing side bearing
inner race
PullerRemoving side bearing inner race
Drift
a: 89mm (3.50 in) dia.
b: 79 mm (3.11 in) dia.Installing drive pinion rear bearing outer
race
NT077
NT115
PDIA0893E
ZZB0823D
ZZA0811D

TROUBLE DIAGNOSIS
RFD-51
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
C
E
F
G
H
I
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K
L
MA
B
RFD
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “DIFF LOCK”.
If “DIFF LOCK” is not indicated, go toGI-50, "
CONSULT-II Data
Link Connector (DLC) Circuit".
6. Perform each diagnostic test mode according to each service
procedure.
SELF-DIAG RESULTS MODE
Operation Procedure
1. Perform “CONSULT-II SETTING PROCEDURE”. Refer toRFD-50, "CONSULT-II SETTING PROCE-
DURE".
2. With engine at idle, touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation.
NOTE:
lThe details for “TIME” are as follow:
–“0”: Error currently detected with differential lock control
unit.
–Except for “0”: Error detected in the past and memorized
with differential lock control unit.
Detects frequency of driving after DTC occurs (frequency
of turning ignition switch “ON/OFF”).
Display Item List
BCIA0029E
BCIA0030E
SDIA2547E
Items (CONSULT-II screen
terms)Diagnostic item is detected when... Check item
*INITIAL START*
[P1833]Due to removal of battery which cuts off power supply to differential
control unit, self-diagnosis memory function is suspended.RFD-54, "
Power Supply Circuit
For Differential Lock Control
Unit"
CONTROL UNIT 1
[P1834]Malfunction is detected in the memory (RAM) system of differential
lock control unit.RFD-56, "Differential Lock Con-
trol Unit"
CONTROL UNIT 2
[P1835]Malfunction is detected in the memory (ROM) system of differential
lock control unit.RFD-56, "Differential Lock Con-
trol Unit"
CONTROL UNIT 3
[P1836]Malfunction is detected in the memory (EEPROM) system of differ-
ential lock control unit.RFD-56, "Differential Lock Con-
trol Unit"
CONTROL UNIT 4
[P1837]AD converter system of differential lock control unit is malfunction-
ing.RFD-56, "Differential Lock Con-
trol Unit"
ON SW
[P1838]More than two switch inputs are simultaneously detected due to
short circuit of differential lock mode switch.RFD-56, "Differential Lock Mode
Switch"

RFD-100
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
General SpecificationsEDS003BH
Inspection and AdjustmentEDS003BI
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in) Applied modelYD25DDTi
4WD
5A/T 6M/T
Final drive modelM226
Gear ratio 3.538 3.692
Number of pinion gears 2
Number of teeth (Drive gear / drive pinion) 46/13 48/13
Oil capacity (Approx.)
(lmp pt)2.01 (3-1/2)
Drive pinion adjustment spacer type Collapsible
ItemStandard
Gear ratio: 3.538 type Gear ratio: 3.692 type
Total preload 2.34 - 4.34 (0.24 - 0.44, 21 - 38) 2.32 - 4.34 (0.24 - 0.44, 21 - 38)
Pinion bearing preload 1.7 - 3.1 (0.18 - 0.31, 15 - 27)
Item Standard
Drive gear to drive pinion gear 0.08 - 0.13 (0.0031 - 0.0051)
Item Runout limit
Companion flange face 0.10 (0.0039) or less
Inner side of companion flange 0.13 (0.0051) or less

SERVICE DATA AND SPECIFICATIONS (SDS)
RFD-101
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
C
E
F
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H
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MA
B
RFD
SELECTIVE PARTS
Drive Pinion Height Adjusting Washer
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.Thickness Package part number*
0.076 (0.030)
0.079 (0.031)
0.081 (0.032)
0.084 (0.033)
0.086 (0.034)38151 8S101
0.089 (0.035)
0.091 (0.036)
0.094 (0.037)
0.097 (0.038)
0.099 (0.039)38151 8S102
0.102 (0.040)
0.104 (0.041)
0.107 (0.042)
0.109 (0.043)
0.112 (0.044)38151 8S103
0.114 (0.045)
0.117 (0.046)
0.119 (0.047)
0.122 (0.048)
0.124 (0.049)38151 8S104
0.127 (0.050)
0.130 (0.051)
0.132 (0.052)
0.135 (0.053)
0.137 (0.054)38151 8S105

RFD-102
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
SERVICE DATA AND SPECIFICATIONS (SDS)

RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTIONRSU
A
B
RSU
REAR SUSPENSION
PRECAUTIONS .......................................................... 2
Precautions .............................................................. 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
REAR SUSPENSION ASSEMBLY ............................. 4
Components ............................................................. 4
On-Vehicle Inspection and Service .......................... 5
SHOCK ABSORBER .................................................. 6
Removal and Installation .......................................... 6
REMOVAL ............................................................. 6
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 6LEAF SPRING ............................................................ 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 9
INSTALLATION ..................................................... 9
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 11
General Specifications (Rear) ................................ 11
Wheelarch Height (Unladen*
1) .............................. 11

REAR SUSPENSION ASSEMBLY
RSU-5
C
D
F
G
H
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K
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MA
B
RSU
CAUTION:
When installing the components with rubber bushings, the final tightening of the nuts and bolts must
be done with the vehicle in an unladen condition (the fuel, engine coolant, and engine oil full; the
spare tire, jack, hand tools and mats in their designated positions) with the tires on the ground.
On-Vehicle Inspection and ServiceEES002JH
lCheck the rear suspension parts for any excessive play, cracks, wear, and other damage.
lShake each rear wheel to check for any excessive play as
shown.
lTighten all of the nuts and bolts to the specified torque.
CAUTION:
When installing the components with rubber bushings, the
final tightening of the nuts and bolts must be done with the
vehicle in an unladen condition (the fuel, engine coolant,
and engine oil full; the spare tire, jack, hand tools and mats
in their designated positions) with the tires on the ground.
lCheck the shock absorbers for oil leaks, deformation, and other
damage.
lCheck the shock absorber bushings for excessive wear and
other damage.
10. Shock absorber 11. Bumper 12. Shock absorber (left side)
13. Shock absorber (right side) 14. Damper
SMA525A
MEIB9019E
SRA734

SERVICE DATA AND SPECIFICATIONS (SDS)
RSU-11
C
D
F
G
H
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MA
B
RSU
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General Specifications (Rear)EES002JK
Wheelarch Height (Unladen*1)EES002JL
King Cab
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Double Cab
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Suspension type Rigid axle with semi-elliptic leaf springs
Shock absorber type Double-acting hydraulic
Engine type YD25
Drive type 2WD 4WD
Applied model XE XE XE, SE SE
Tire size 235/70R16 255/70R16 235/70R16 255/70R16 255/65R17
Front wheelarch height (Hf)833 - 863
(32.80 - 33.98)845 - 875
(33.27 - 34.45)846 - 876
(33.31 - 34.49)858 - 888
(33.78 - 34.96)861 - 891
(33.90 - 35.08)
Rear wheelarch height (Hr)874 - 904
(34.41 - 35.59)877 - 907
(34.53 - 35.71)878 - 908
(34.57 - 35.75)891 - 921
(35.08 - 36.26)893 - 923
(35.16 - 36.34)
LEIA0085E
Engine type YD25
Drive type 2WD 4WD
Applied model SE XE XE, SE SE
Tire size 235/70R16 255/70R16 235/70R16 255/70R16 255/65R17
Front wheelarch height (Hf)832 - 862
(32.76 - 33.94)844 - 874
(33.23 - 34.41)846 - 876
(33.31 - 34.49)857 - 887
(33.74 - 34.92)860 - 890
(33.86 - 35.04)
Rear wheelarch height (Hr)872 - 902
(34.33 - 35.51)885 - 915
(34.84 - 36.02)877 - 907
(34.53 - 35.71)889 - 919
(35.00 - 36.18)891 - 921
(35.08 - 36.26)
LEIA0085E

RSU-12
SERVICE DATA AND SPECIFICATIONS (SDS)

SB-1
SEAT BELTS
H RESTRAINTS
CONTENTS
C
D
E
F
G
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M
SECTIONSB
A
B
SB
SEAT BELTS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 2
Precautions for Seat Belt Service ............................ 2
AFTER A COLLISION ........................................... 2
SEAT BELTS .............................................................. 3
Removal and Installation of Front Seat Belt - King
Cab ........................................................................... 3
REMOVAL OF SEAT BELT RETRACTOR ............ 4
INSTALLATION OF SEAT BELT RETRACTOR..... 4
REMOVAL OF SEAT BELT BUCKLE .................... 4
INSTALLATION OF SEAT BELT BUCKLE ............ 4
Removal and Installation of Front Seat Belt - Double
Cab ........................................................................... 5
REMOVAL OF SEAT BELT RETRACTOR ............ 6
INSTALLATION OF SEAT BELT RETRACTOR..... 6
REMOVAL OF SEAT BELT BUCKLE .................... 6
INSTALLATION OF SEAT BELT BUCKLE ............ 6
Removal and Installation of Rear Seat Belt - King
Cab ........................................................................... 7
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 8
REMOVAL OF SEAT BELT BUCKLE .................... 8
INSTALLATION OF SEAT BELT BUCKLE ............ 8
Removal and Installation of Rear Seat Belt - DoubleCab ........................................................................... 9
REMOVAL OF SEAT BELT RETRACTOR - OUT-
BOARD ................................................................ 10
INSTALLATION OF SEAT BELT RETRACTOR -
OUTBOARD ........................................................ 10
REMOVALOFSEATBELTRETRACTOR-CEN-
TER ..................................................................... 10
INSTALLATION OF SEAT BELT RETRACTOR -
CENTER .............................................................. 10
REMOVAL OF SEAT BELT BUCKLE .................. 10
INSTALLATION OF SEAT BELT BUCKLE .......... 10
Seat Belt Inspection ................................................ 11
AFTER A COLLISION ......................................... 11
PRELIMINARY CHECKS .................................... 11
SEAT BELT RETRACTOR ON-VEHICLE
CHECK ................................................................ 12
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK ................................................................ 12
SEAT BELT WARNING SYSTEM ............................. 14
Description .............................................................. 14
LATCH (LOWER ANCHORS AND TETHER FOR
CHILDREN) SYSTEM ............................................... 15
Removal and Installation - Double Cab .................. 15
TOP TETHER STRAP CHILD RESTRAINT ............. 16
Removal and Installation - Double Cab .................. 16