NISSAN NAVARA 2005 Repair Workshop Manual

FRONT DOOR LOCK
BL-127
C
D
E
F
G
H
J
K
L
MA
B
BL
7. Remove the door side grommet, and remove the outside handle
bracket bolt from grommet hole.
CAUTION:
Do not forcibly remove the TORX bolt.
8. Reach to separate the key cylinder rod and outside handle rod connection (on the handle). If no door key
cylinder is found, go to 10.
9. Remove the door side grommet, and door key cylinder is
decomposed into (1) and (2).
10. While pulling the outside handle, remove the door key cylinder
assembly in order of (1) and (2).
11. While pulling outside handle, slide toward rear of vehicle to
remove the outside handle in order of (1) and (2).: 6.1 N·m (0.63 kg-m, 54.0 in-lb)
MIIB0630E
MIIB0664E
MIIB0631E
MIIB0632E

BL-128
FRONT DOOR LOCK
12. Remove the front gasket and rear gasket.
13. Remove the TORX bolts (T30), remove the door lock assembly.
14. While pulling outside handle bracket, slide toward rear of vehicle
to remove the outside handle bracket and door lock assembly.
15. Disconnect the door lock actuator connector.
16. Reach in to separate the key cylinder rod and outside handle
cable connection.
MIIB0559E
: 5.8 N·m (0.60 kg-m, 51.4 in-lb)
MIIB0633E
MIIB0634E
PIIB2878J

FRONT DOOR LOCK
BL-129
C
D
E
F
G
H
J
K
L
MA
B
BL
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
lInstall each rod by rotating the rod holder until it engages with a tactile feel.
lWhen installing door lock assembly, be careful so that the
outside handle cable bends as shown in the figure.
lPlace the outside handle cable on the front of door lock
assembly before installing.
MIIB0653E

BL-130
REAR DOOR LOCK
REAR DOOR LOCK
PFP:82502
Removal and Installation of Rear Door Lock (King Cab)EIS00B6E
REMOVAL
1. Remove the rear door finisher. Refer toEI-32, "REAR DOOR - KING CAB".
2. Remove the rear door sealing screen.
NOTE:
If sealing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
1. Rear door striker (upper) 2. Rear door outside handle assembly 3. Rear door striker (lower)
4. Door lock cable (lower) 5. Rear door lock assembly (lower) 6. Striker shim
7. Rear door lock cover 8. Rear door lock assembly (upper) 9. Door lock cable (upper)
MIIB0919E

REAR DOOR LOCK
BL-131
C
D
E
F
G
H
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K
L
MA
B
BL
3. Disconnect the door lock cable (upper/lower) installed on rear
door outside handle assembly in order of (1) to (3).
CAUTION:
During removal and installation, work so as not to bend the
ends of the door lock cable.
4. Remove rear door outside handle mounting bolts, and remove the rear door outside handle assembly.
5. Disconnect the rear door lock switch harness connector (upper/
lower), and remove harness connector clips.
6. Remove the clips of the rear door lock cover, and remove the rear door lock cover.
7. Remove the rear seat belt bracket mounting bolt (2).
8. Remove the rear door lock (upper) mounting bolts(1), and
remove the rear door lock assembly (upper).
9. Remove the rear door lock (lower) mounting bolts, and remove
the rear door lock assembly (lower).
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
lTo install each rod, be sure to rotate the rod holder until a click is felt.
lPlace the outside handle bracket cable on the rear of door lock assembly before installing.
MIIB0932E
MIIB0930E
MIIB0933E
MIIB0633E

BL-132
REAR DOOR LOCK
Removal and Installation of Rear Door Lock (Double Cab)
EIS00DUO
REMOVAL
1. Remove the rear door finisher. Refer toEI-31, "REAR DOOR - DOUBLE CAB".
2. Fully close the rear door window.
3. Remove the rear door sealing screen.
NOTE:
If searing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
4. Remove the inside door handle.
5. Disconnect the door lock and inside door handle cables from the
inside door handle in order of (1) and (2).
CAUTION:
During removal and installation, work so as not to bend the
ends of the inside handle cable.
6. Remove the rear door sealing screen.
1. Grommet 2. Rear door striker 3. Rear door lock assembly
4. Outside door handle cable 5. Inside door handle assembly 6. Inside door handle cable
7. Outside handle bracket 8. Front gasket 9. Outside handle
10. Outside handle escutcheon 11. Rear gasket 12. TORX bolt
MIIB0934E
MIIB0636E

REAR DOOR LOCK
BL-133
C
D
E
F
G
H
J
K
L
MA
B
BL
7. Remove the door side grommet, and remove the outside handle
bracket bolt from grommet hole.
CAUTION:
Do not forcibly remove the TORX bolt.
8. While pulling the outside handle, remove outside handle
escutcheon in order of (1) and (2).
9. While pulling outside handle, slide toward rear of vehicle to
remove the outside handle in order of (1) and (2).
10. Remove the front gasket and rear gasket.
11. Remove the TORX bolts (T30), remove the door lock assembly.: 6.1 N·m (0.63 kg-m, 54.0 in-lb)
MIIB0630E
LIIA1971E
MIIB0632E
MIIB0559E
: 5.8 N·m (0.60 kg-m, 51.4 in-lb)
MIIB0633E

BL-134
REAR DOOR LOCK
12. While pulling outside handle bracket, slide toward rear of vehicle
to remove the outside handle bracket and door lock assembly.
13. Disconnect the door lock actuator connector.
14. Reach in to separate the key cylinder rod and outside handle
cable connection.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
lTo install each rod, be sure to rotate the rod holder until a click is felt.
lPlace the outside handle bracket cable on the rear of door lock assembly before installing.
MIIB0634E
PIIB2878J

TAIL GATE
BL-135
C
D
E
F
G
H
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MA
B
BL
TAIL GATEPFP:93400
Component Parts LocationEIS00DI7
1. Rear gate striker 2. Rear gate lock assembly 3. Steel washer
4. Plastic washer 5. Rear gate stay assembly 6. Rear gate inner cover
7. Rear gate lock connecting lod (RH) 8. Rear gate lock connecting lod (LH) 9. Lock lod protector
10. Rear gate assembly 11. Rear gate lock cylinder 12. Rear gate finisher assembly
13. Rear gate hinge assembly (RH/LH)
MIIB0927E

BL-136
FUEL FILLER LID OPENER
FUEL FILLER LID OPENER
PFP:78820
Removal and Installation of Fuel Filler LidEIS00BLA
REMOVAL
1. Fully open fuel filler lid.
2. Remove the fuel filler lid mounting screws, and then remove the
fuel filler lid.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the mounting screws.
1. Fuel filler lid 2. Fuel filler lid bumper 3. Cylinder lock clip
4. Fuel filler lid key cylinder 5. Fuel filler lid lock striker 6. Fuel cap assembly
MIIB0980E
MIIB0650E