engine oil NISSAN NOTE 2016 Service Service Manual

OIL SEALEM-75
< REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
CAUTION:
Be careful not to damage crankshaft and cylinder block.
INSTALLATION
1. Apply the liquid gasket lightly to entire outside area of new rear oil seal.
Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-22, "
Recommended Chemical Products
and Sealants".
2. Install rear oil seal so that each seal lip is oriented as shown.
• Press-fit rear oil seal with a suitable drift (A) outer diameter113 mm (4.45 in) and inner diameter 90 mm (3.54 in).
CAUTION:
• Be careful not to damage crankshaft and cylinder block.
• Press-fit oil seal straight to avoid causing burrs or tilt-
ing.
• Do not touch grease applied onto oil seal lip.
• Press in rear oil seal (1) to the position as shown.
3. Installation of the remaining components is in the reverse order of removal.
(A) : Dust seal lip
(B) : Oil seal lip : Engine outside
: Engine inside
PBIC3485J
PBIC3660E
(A) : Rear end surface of cylinder block
(b) : 0 - 0.5 mm (0 - 0.020 in)
PBIC3149J
Revision: August 2015 2016 Versa Note

cardiagn.com

EM-76
< REMOVAL AND INSTALLATION >[HR16DE]
CYLINDER HEAD
CYLINDER HEAD
Exploded ViewINFOID:0000000012431726
Cylinder Head Bolts
Removal and InstallationINFOID:0000000012431727
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc.
, cap or plug openings to prevent fluid from spill-
ing.
1. Release fuel pressure. Refer to EC-137, "
Work Procedure".
2. Drain engine coolant and engine oil. Refer to CO-8, "
Draining Engine Coolant" and LU-8, "Draining".
3. Remove the following components and related parts. • Air duct. Refer to EM-26, "
Removal and Installation".
• Fuel tube and fuel injector. Refer to EM-40, "
Exploded View".
• Water outlet. Refer to CO-24, "
Removal and Installation".
• Exhaust manifold. Refer to EM-31, "
Exploded View".
• Front cover and timing chain. Refer to EM-51, "
Exploded View".
• Camshaft. Refer to EM-60, "
Exploded View".
4. Remove cylinder head loosening bolts in reverse order as shown.
5. Remove cylinder head gasket.
INSTALLATION
JPBIA4097ZZ
1. Cylinder head assembly 2. Cylinder head bolt 3. Washer
4. Cylinder head gasket A. INSTALLATION
(A) : EXH side
(B) : INT side : Engine front
PBIC3732E
Revision: August 2015 2016 Versa Note

cardiagn.com

CYLINDER HEADEM-77
< REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
1. Install new cylinder head gasket.
CAUTION:
Do not reuse cylinder head gasket.
2. Install cylinder head, and tighten cylinder head bolts in order as shown using Tool (A). • Clean threads and seating surfaces of bolts.
• Apply new engine oil to threads and seating surface of bolts.
CAUTION:
• If cylinder head bolts are reu sed, check their outer diameters before installation. Refer to EM-80,
"Inspection".
• Check and confirm the tighteni ng angle by using Tool (A).
Do not judge by visual insp ection without the Tool (A).
3. Installation of the remaining components is in the reverse order of removal. Tool number (A) : KV10112100 (BT-8653-A)
AWBIA1426ZZ
Step 1 : 40.0 N·m (4.1 kg-m, 30 ft-lb)
Step 2 : 60
° clockwise in order
Step 3 : 0 N·m (0 kg-m, 0 ft-lb)
Step 4 : 40.0 N·m (4.1 kg-m, 30 ft-lb)
Step 5 : 75 ° clockwise in order
Step 6 : 75 ° clockwise in order
: Engine frontAWBIA1425ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

EM-80
< REMOVAL AND INSTALLATION >[HR16DE]
CYLINDER HEAD
8. Remove valve collet, valve spring retainer, and valve spring
using Tools.
CAUTION:
• Do not damage valve lifter holes.
• Install Tool (A) in the center of valve spring retainer topress it.
9. Install valve lifter.
10. Install spark plug with a suitable tool.
InspectionINFOID:0000000012431730
INSPECTION AFTER REMOVAL
Cylinder Head Bolt s Outer Diameter
• Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with a new one.
• If reduction of outer diameter appear s in a position other than “d2”,
use it as “d2” point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-102, "
Inspec-
tion".
1. Wipe off engine oil and remove water scale (like deposit), gasket, sealant, carbon, etc. using scraper. CAUTION:
Use utmost care not to allow gasket debris to enter passages for engine oil or engine coolant.
Tool number (A) : KV1016200 (J-26336-A)
(B) : KV10109220 ( — )
(C) : KV10115900 (J-26336-20)
JPBIA1365ZZ
(1) : Valve spring retainer
Tool number (A) : KV10115900 (J-26336-20)
AWBIA1422ZZ
Limit (“d1”–“d2”): 0.15 mm (0.0059 in)
PBIC3717E
Revision: August 2015 2016 Versa Note

cardiagn.com

EM-84
< REMOVAL AND INSTALLATION >[HR16DE]
CYLINDER HEAD
5. Using a suitable tool finish valve seat to the specified dimen-
sions. For dimensions, refer to MA-11, "
Fluids and Lubricants".
CAUTION:
When using a valve seat cutter, firmly grip the cutter handle
with both hands. Then, pr ess the contacting surface evenly
around the valve seat to cut in a single attempt. Improper
pressure or cutting several times may result in wavy valve
seat.
6. Using compound, grind to adjust valve fitting.
7. Check again for normal contact. Refer to "VALVE SEAT CONTACT".
VALVE SPRING SQUARENESS
• Set a tri-square (A) along the side of valve spring and rotate spring. Measure the maximum clearance between the top of spring and
tri-square.
• If it exceeds the limit, replace valve spring.
VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD
• Check valve spring pressure with valve spring seat installed at the specified spring height.
CAUTION:
Do not remove valve spring seat from valve spring.
• If the installation load or load with valve open is out of the stan- dard, replace valve spring (with valve spring seat).
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels, incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks
at connection points.
• Start engine. With engine speed increased, che ck again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there are no l eaks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
SEM934C
(B) : Contact
Limit : Refer to EM-119, "Cylinder head".
PBIC3219J
Standard : Refer to EM-119, "Cylinder head".
SEM113
Revision: August 2015 2016 Versa Note

cardiagn.com

CYLINDER HEADEM-85
< REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
*Power steering fluid, brake fluid, etc. Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaks Leaks
Exhaust gas —Leaks —
Revision: August 2015 2016 Versa Note

cardiagn.com

ENGINE ASSEMBLYEM-89
< UNIT REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
17. Use a suitable jack (A) to securely support the bottom of the
engine and the transaxle assembly.
CAUTION:
Put a piece of wood or an equivalent as the supporting sur-
face and secure in a stable condition.
18. Remove engine mounting insulator (RH) (1).
19. Remove engine through bolt-securing nut (C).
20. Carefully lower suitable jack, or raise lift to remove the engine and the transaxle assembly. Observe the following cautions:
CAUTION:
• Check that no part interferes with the vehicle side.
• Before and during lifting, always check if any harnesses are left connected.
• During removal, always be careful to prevent the vehic le from falling off the lift due to changes in
the center of gravity.
• If necessary, support the vehicle by setting jack or suitable tool at the rear.
21. Remove starter motor. Refer to STR-31, "
Exploded View".
22. Lift with a hoist and separate the engine from the transaxle assembly. Refer to TM-24, "
Exploded View"
(M/T models) and TM-259, "Exploded View" (CVT models).
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not allow engine oil to get on engine mounting insulator. Be careful not to damage engine mount-
ing insulator.
• Check that each mounting insulator is seated properly, and tighten nuts and bolts.
• When installation directions are specified, instal l parts according to the direction marks on them,
referring to the figure of components. Refer to EM-86, "
Exploded View".
• Inspect vehicle alignment and adjust (If necessary). Refer to FSU-8, "
Adjustment".
Engine Mounting Insulator (RH)
• Tighten bolts include spec table showing installation torque for
engine mounting bracket in the numerical order as shown.
INSPECTION AFTER INSTALLATION
PBIC3223J
(2) : Engine mounting insulator (LH)
(A) : Engine front side
(B) : Transaxle side
JSBIA1223ZZ
: Front
JPBIA2809ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

EM-90
< UNIT REMOVAL AND INSTALLATION >[HR16DE]
ENGINE ASSEMBLY
• Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks
at connection points.
• Start engine. With engine speed increased, che ck again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there are no l eaks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaksLeaks
Exhaust gas —Leaks —
Revision: August 2015 2016 Versa Note

cardiagn.com

ENGINE UNITEM-91
< UNIT DISASSEMBLY AND ASSEMBLY > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
UNIT DISASSEMBLY AND ASSEMBLY
ENGINE UNIT
SettingINFOID:0000000012431733
NOTE:
The following procedures explain how to disassemble the engine with the engine stand fastened to the bell
housing. Some steps may be different if using a different type of engine stand.
1. Install engine to engine stand:
a. On (M/T models), remove flywheel.
• Secure flywheel using suitable tool and remove bolts.
CAUTION:
• Do not disassemble flywheel.
• Do not place flywheel with signal plate facing down.
• When handling signal plate, take care not to damage or scratch it.
• Handle signal plate in a manner that prevents it from becoming magnetized.
b. On (CVT models), remove driveplate. • Secure driveplate using suitable tool and remove bolts.
CAUTION:
• Do not disassemble flywheel.
• Do not place flywheel or drive plat e with signal plate facing down.
• When handling signal plate, take care not to damage or scratch it.
• Handle signal plate in a manner that prevents it from becoming magnetized.
c. Lift the engine with a hoist to install it onto a widely used engine stand. CAUTION:
• Use the engine stand that has a load capacity approximately 150 kg (331 lb) or more large
enough for supporting the engine weight.
• If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the poten- tial risk of overturning stand.
- Intake manifold. Refer to EM-28, "
Exploded View".
- Exhaust manifold. Refer to EM-31, "
Removal and Installation".
- Rocker cover. Refer to EM-48, "
Exploded View".
CAUTION:
Before removing the hanging chains, check the engine stand is stable and there is no risk of over-
turning.
NOTE:
The figure shows an example of widely used engine stand (A)
that can support the mating surface of transaxle with flywheel
removed.
2. Drain engine oil. Refer to LU-8, "
Draining".
CAUTION:
• Be sure to clean drain plug and in stall with new drain plug washer.
• Do not reuse drain plug washer. Tool number : KV11105210 (J-44716)
Tool number : KV11105210 (J-44716)
PBIC3227J
Revision: August 2015
2016 Versa Note

cardiagn.com

EM-92
< UNIT DISASSEMBLY AND ASSEMBLY >[HR16DE]
ENGINE UNIT
3. Drain engine coolant by removing water drain plug (1) from
inside of the engine.
Use Genuine Silicone RT V Sealant or equivalent. Refer to
GI-22, "
Recommended Chemical Products and Sealants".
DisassemblyINFOID:0000000012431734
1. Remove intake manifold. Refer to EM-28, "Exploded View".
2. Remove exhaust manifold. Refer to EM-31, "
Exploded View".
3. Remove oil pan (lower). Refer to EM-34, "
Exploded View".
4. Remove ignition coil, spark plug, and rocker cover. Refer to EM-48, "
Exploded View".
5. Remove fuel injector and fuel tube. Refer to EM-40, "
Exploded View".
6. Remove front cover and timing chain. Refer to EM-51, "
Exploded View".
7. Remove camshaft. Refer to EM-60, "
Exploded View".
8. Remove cylinder head. Refer to EM-76, "
Exploded View".
9. Remove water pump. Refer to CO-18, "
Exploded View".
AssemblyINFOID:0000000012431735
Assembly is in the reverse order of disassembly.
: Engine front
Water drain plug
tightening torque: Refer to
EM-93, "Exploded View".
AWBIA1607ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com