lock NISSAN NOTE 2016 Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2016, Model line: NOTE, Model: NISSAN NOTE 2016Pages: 3641, PDF Size: 28.72 MB
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STEERING SHAFTST-13
< REMOVAL AND INSTALLATION >
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• Before installation, check that steering column tilt is in the middle position.
• For intermediate shaft bolt, and lower joint bolt direction, refer to ST-12, "
Exploded View".
• To install align the steering gear guide protrusion (A) with the
groove of lower joint (1), make sure the bolt is securely seated in
groove (B) of steering gear before final tightening.
CAUTION:
If a guide protrusion is not included, align with the matching
mark placed at the removal step.
• When tightening lower joint bolt to the steering gear lower shaft,
temporarily tighten it and make sure there is no sticking or galling
before final tightening.
• When connecting intermediate shaft upper side (1) and column shaft, make sure the bolt is securely seated in groove (A) of col-
umn shaft before final tightening.
• Perform inspection after installation. Refer to ST-13, "
Inspection".
InspectionINFOID:0000000012430506
INSPECTION AFTER REMOVAL
• Check each part of steering intermediate shaft, lowe r joint, and steering column for damage or other mal-
functions. Replace if there are any abnormal conditions.
INSPECTION AFTER INSTALLATION
• Rotate steering wheel to make sure it is centered and there is no binding, noise or excessive steering effort.
• Make sure that the number of turns are the same from the straight-ahead position to the left and right locks.
• Check each part of steering intermediate shaft, lowe r joint, and steering column for damage or other mal-
functions. Replace if there are any abnormal conditions.
• Check the steering wheel play, neutral position steeri ng wheel, steering wheel turning force, and front wheel
turning angle. Refer to ST-5, "
Inspection".
• Check the neutral position of the steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
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ST-14
< REMOVAL AND INSTALLATION >
STEERING GEAR AND LINKAGE
STEERING GEAR AND LINKAGE
Exploded ViewINFOID:0000000012430507
Removal and InstallationINFOID:0000000012430508
CAUTION:
• Spiral cable may be cut if steering wheel turns while separating steering column and steering gear;Always secure the steering wheel using string to avoid turning.
• Place a matching mark on both lower joint and steering gear before removing lower joint.
• When removing lower joint, do no t place any tool into the yoke groove to pull out the lower joint.
Replace the lower joint if damaged.
REMOVAL
1. Set the front wheels and tires in the straight-ahead position.
2. Set the steering column tilt to the middle position. CAUTION:
Securely lock the tilt lever.
3. Remove front suspension member. Refer to FSU-14, "
Removal and Installation".
4. Remove the steering gear bolts and nuts and separate the steering gear from the front suspension mem- ber.
5. Separate cowl seal from steering gear if necessary.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• During installation, finger-tighten all of the bracket and joint retaining bolts; then tighten them to
specification. Do not apply undue stress to the steering column.
• The guide protrusion is not required to be reinstalled.
• Before installation, check that the steering column tilt is in the middle position.
• Clean mating surface on the body side of cowl seal when installing steering gear assembly.
• Inspect steering gear after installation. Refer to ST-14, "
Inspection".
InspectionINFOID:0000000012430509
INSPECTION AFTER REMOVAL
• Check each part of steering gear for damage or other malfunctions. Replace if there are any abnormal con-
ditions. Refer to ST-18, "
Inspection".
1. Guide 2. Cowl seal3. Steering gear
4. Front suspension member Front
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STEERING GEAR AND LINKAGEST-15
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INSPECTION AFTER INSTALLATION
• Rotate steering wheel to make sure it is centered and there is no binding, noise or excessive steering effort.
• Make sure that the number of turns are the same from the straight-ahead position to the left and right locks.
• Check each part of steering system for damage or ot her malfunctions. Replace if there are any abnormal
conditions.
• Check the steering wheel play, neutral position steering wheel, steering wheel turning force, and front wheel
turning angle. Refer to ST-5, "
Inspection".
• Check wheel alignment. Refer to FSU-8, "
Adjustment".
• Check the neutral position of the steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
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ST-16
< UNIT DISASSEMBLY AND ASSEMBLY >
STEERING GEAR AND LINKAGE
UNIT DISASSEMBLY AND ASSEMBLY
STEERING GEAR AND LINKAGE
Exploded ViewINFOID:0000000012430510
Disassembly and AssemblyINFOID:0000000012430511
DISASSEMBLY
1. Remove outer socket lock nut and outer socket.CAUTION:
When loosening outer socket lock nut, be sure to hold outer socket with a suitable tool to prevent
ball joint from contacting knuckle.
2. Remove inner boot clamp, outer boot clamp and remove boot. CAUTION:
Do not damage inner socket or steerin g gear housing when removing boot.
3. Remove inner socket.
ASSEMBLY
1. Apply (Autolex A or Dow Corning 111) or equivalent to inner socket and turn pinion fully to retract inner socket into gear housing assembly.
CAUTION:
Make sure there are no contaminants in the grease, on the inner socket, or inside the steering gear
housing.
1. Joint cover 2. Steering gear3. Inner socket
4. Inner boot clamp 5. Boot6. Outer boot clamp
7. Outer socket
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STEERING GEAR AND LINKAGEST-17
< UNIT DISASSEMBLY AND ASSEMBLY >
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2. Install large end (1) of boot (2) to gear housing assembly.
3. Install small end (3) of boot (2) to inner socket boot mounting groove.
4. Install outer boot clamp to boot small end using suitable tool.
5. Install inner boot clamp to boot large end using suitable tool. CAUTION:
Do not reuse boot clamps.
6. Install outer socket.
7. Adjust inner socket to standard length (L) and then tighten lock nut to the specified torque. Check length of inner socket (L)
again after tightening lock nut.
CAUTION:
The length achieved after toe-in adjustment is not neces-
sarily the above value.
8. Check wheel alignment. Refer to FSU-8, "
Adjustment".
CAUTION:
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Inner socket length (L) : Refer to ST-20, "Inner
Socket Length".
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ST-18
< UNIT DISASSEMBLY AND ASSEMBLY >
STEERING GEAR AND LINKAGE
When tightening outer socket lock nut (1), be sure to hold
outer socket (2) using a suitable tool to prevent ball joint
from contacting knuckle.
InspectionINFOID:0000000012430512
INSPECTION AFTER DISASSEMBLY
Boot
• Check boot for cracks and replace it if damage exists.
Steering gear
• Check steering gear for damage and scratches to the inner wall. Replace if there are any abnormal condi- tions.
Outer Socket and Inner Socket
Check the following items and replace the component if outside specification:
BALL JOINT SWINGING FORCE• Hook a Tool at the point shown and pull the spring balance. Make
sure that the Tool reads the specified value when ball stud and
inner socket start to move. Replace outer socket (1) and inner
socket (2) if they are outside the standard.
BALL JOINT AXIAL END PLAY
• Apply an axial load of 490 N (50 kg-f, 110 lb-f) to ball stud. Using adial gauge, measure amount of stud movement and make sure
that the value is within the following specified range. Replace outer
socket (1) and inner socket (2) if the measured value is outside the
standard.
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Tool number : — (J-44372)
Measuring point of outer
socket (1) : Ball stud upper side (A)
Measuring point of inner
socket (2) : Point (B)
Swinging force : Refer to ST-20, "
Ball Joint Swing
Force".
Axial end play : Refer to ST-20, "
Ball Joint Axial End
Play".
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TM-2
INPUT SHAFT AND GEAR ...............................45
Exploded View ..................................................... ...45
Disassembly ...........................................................45
Assembly ................................................................45
Inspection ...............................................................45
MAINSHAFT AND GEAR ..................................47
Exploded View ..................................................... ...47
Disassembly ...........................................................47
Assembly ................................................................49
Inspection ...............................................................50
FINAL DRIVE .....................................................52
Exploded View ..................................................... ...52
Disassembly ...........................................................52
Assembly ................................................................52
Inspection ...............................................................52
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ...
54
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... ...
54
General Specifications ......................................... ...54
CVT: RE0F11A
PRECAUTION .............. ...............................
55
PRECAUTIONS .............................................. ...55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
55
Precaution for Procedure without Cowl Top Cover ...55
Precaution for TCM, Transaxle Assembly or Con-
trol Valve Replacement ..........................................
55
Precaution for G Sensor Removal/Installation or
Replacement ..........................................................
55
General Precautions ...............................................56
On Board Diagnosis (OBD) System of CVT and
Engine ....................................................................
57
Removal and Installation Procedure for CVT Unit
Connector ...............................................................
57
PREPARATION ...........................................59
PREPARATION .............................................. ...59
Special Service Tools .......................................... ...59
Commercial Service Tools ......................................59
SYSTEM DESCRIPTION ............................61
COMPONENT PARTS .................................... ...61
CVT CONTROL SYSTEM ...................................... ...61
CVT CONTROL SYSTEM : Component Parts Lo-
cation ......................................................................
61
CVT CONTROL SYSTEM : TCM ...........................63
CVT CONTROL SYSTEM : ROM Assembly ....... ...63
CVT CONTROL SYSTEM : Transmission Range
Switch .................................................................. ...
63
CVT CONTROL SYSTEM : Primary Speed Sen-
sor ........................................................................ ...
63
CVT CONTROL SYSTEM : Secondary Speed
Sensor .....................................................................
63
CVT CONTROL SYSTEM : Output Speed Sensor ...64
CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor .......................................................... ...
64
CVT CONTROL SYSTEM : Secondary Pressure
Sensor .................................................................. ...
65
CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve ......................................................... ...
65
CVT CONTROL SYSTEM : Low Brake Solenoid
Valve .......................................................................
65
CVT CONTROL SYSTEM : High Clutch & Re-
verse Brake Solenoid Valve ....................................
66
CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve .............................................
66
CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve ............................................................ ...
66
CVT CONTROL SYSTEM : G Sensor ....................66
CVT CONTROL SYSTEM : Overdrive Control
Switch .....................................................................
66
CVT CONTROL SYSTEM : O/D OFF Indicator
Lamp .......................................................................
66
CVT CONTROL SYSTEM : Shift Position Indica-
tor ............................................................................
68
CVT CONTROL SYSTEM : Malfunction Indicator
Lamp (MIL) ..............................................................
68
SHIFT LOCK SYSTEM ..............................................68
SHIFT LOCK SYSTEM : Co mponent Parts Loca-
tion ....................................................................... ...
68
STRUCTURE AND OPERATION ......................70
TRANSAXLE .......................................................... ...70
TRANSAXLE : Cross-Sectional View .....................70
TRANSAXLE : Transaxle Mechanism ... .................70
TRANSAXLE : Operation Stat us .............................72
TRANSAXLE : Oil Pressure System .......................73
TRANSAXLE : Component De scription ..................73
FLUID COOLER & FLUID WARMER SYSTEM ..... ...74
FLUID COOLER & FLUID WARMER SYSTEM :
System Description .................................................
74
SHIFT LOCK SYSTEM ..............................................74
SHIFT LOCK SYSTEM : Syst em Description .........75
KEY LOCK SYSTEM .............................................. ...75
KEY LOCK SYSTEM : System Description ............75
SYSTEM ......................................................... ...76
CVT CONTROL SYSTEM .........................................76
CVT CONTROL SYSTEM : System Description . ...76
CVT CONTROL SYSTEM : Fail-safe ......................78
CVT CONTROL SYSTEM : Protection Control .......80
LINE PRESSURE CONTROL ................................ ...81
LINE PRESSURE CONTROL : System Descrip-
tion ....................................................................... ...
82
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TM-3
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SHIFT CONTROL ..................................................
....
82
SHIFT CONTROL : System Description .................83
SELECT CONTROL .............................................. ....84
SELECT CONTROL : System Description ..............85
LOCK-UP CONTROL ............................................ ....85
LOCK-UP CONTROL : System Description ............86
IDLE NEUTRAL CONTROL .................................. ....86
IDLE NEUTRAL CONTROL : System Description ....87
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......90
Description .......................................................... ....90
Function of OBD ......................................................90
DIAGNOSIS SYSTEM (TCM) .............................91
DIAGNOSIS DESCRIPTION ................................. ....91
DIAGNOSIS DESCRIPTION : 1 Trip Detection Di-
agnosis and 2 Trip Detect ion Diagnosis ..................
91
DIAGNOSIS DESCRIPTION : DTC and DTC of
1st Trip ................................................................ ....
91
DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) .........................................................
91
DIAGNOSIS DESCRIPTION : Counter System ......91
CONSULT Function ............................................ ....93
ECU DIAGNOSIS INFORMATION ..............99
TCM ................................................................ ....99
Reference Value ................................................. ....99
Fail-safe ................................................................106
Protection Control .................................................109
DTC Inspection Priority Chart ............................. ..109
DTC Index ........................................................... ..110
WIRING DIAGRAM ....................................112
CVT CONTROL SYST EM ................................112
Wiring Diagram ................................................... ..112
CVT SHIFT LOCK SYSTEM ............................119
Wiring Diagram ................................................... ..119
BASIC INSPECTION .................................122
DIAGNOSIS AND REPAIR WORK FLOW .... ..122
Flowchart of Trouble Diagnosis ........................... ..122
Question sheet ......................................................123
ADDITIONAL SERVICE WHEN REPLACING
TCM ..................................................................
125
Description .......................................................... ..125
Work Procedure ....................................................125
ADDITIONAL SERVICE WHEN REPLACING
CONTROL VALVE OR TRANSAXLE ASSEM-
BLY ...................................................................
127
Description .......................................................... ..127
Work Procedure ....................................................127
CALIBRATION OF G SENSOR .......................130
Description ........................................................... ..130
Work Procedure .....................................................130
STALL TEST ...................................................131
Work Procedure .....................................................131
LINE PRESSURE TEST ..................................132
Work Procedure .....................................................132
CVT POSITION ...............................................133
Inspection ..............................................................133
Adjustment .............................................................133
HOW TO ERASE PERMANENT DTC ............134
Description .............................................................134
DTC/CIRCUIT DIAGNOSIS .......................135
U0073 COMMUNICATION BUS A OFF .........135
Description ........................................................... ..135
DTC Logic ..............................................................135
Diagnosis Procedure .............................................135
U0100 LOST COMMUNICATION (ECM A) ....136
Description .............................................................136
DTC Logic ..............................................................136
Diagnosis Procedure .............................................136
U0140 LOST COMMUNICATION (BCM) ........137
Description .............................................................137
DTC Logic ..............................................................137
Diagnosis Procedure .............................................137
U0141 LOST COMMUNICATION (BCM A) ....138
Description .............................................................138
DTC Logic ..............................................................138
Diagnosis Procedure .............................................138
U0155 LOST COMMUNICATION (IPC) ..........139
Description .............................................................139
DTC Logic ..............................................................139
Diagnosis Procedure .............................................139
U0300 CAN COMMUNICATION DATA ..........140
Description .............................................................140
DTC Logic ..............................................................140
Diagnosis Procedure .............................................140
U1000 CAN COMM CIRCUIT .........................141
Description .............................................................141
DTC Logic ..............................................................141
Diagnosis Procedure .............................................141
U1117 LOST COMMUNICATION (ABS) ........142
Description .............................................................142
DTC Logic ..............................................................142
Diagnosis Procedure .............................................142
P062F EEPROM ..............................................143
Description .............................................................143
DTC Logic ..............................................................143
Diagnosis Procedure .............................................143
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TM-5
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P0999 SHIFT SOLENOID F .............................195
DTC Logic ........................................................... ..195
Diagnosis Procedure .............................................195
Component Inspection (Low Brake Solenoid
Valve) ....................................................................
195
P099B SHIFT SOLENOID G ............................197
DTC Logic ........................................................... ..197
Diagnosis Procedure .............................................197
Component Inspection (High Clutch & Reverse
Brake Solenoid Valve) ...........................................
197
P099C SHIFT SOLENOID G ............................199
DTC Logic ........................................................... ..199
Diagnosis Procedure .............................................199
Component Inspection (High Clutch & Reverse
Brake Solenoid Valve) ...........................................
199
P1586 G SENSOR ............................................201
DTC Logic .............................................................201
Diagnosis Procedure .............................................201
P1588 G SENSOR ............................................204
DTC Logic .............................................................204
Diagnosis Procedure .............................................204
P2765 CLUTCH B SPEED SENSOR ...............206
DTC Logic ........................................................... ..206
Diagnosis Procedure .............................................206
P2857 CLUTCH A PRESSURE .......................209
DTC Logic ........................................................... ..209
Diagnosis Procedure .............................................209
P2858 CLUTCH B PRESSURE .......................210
DTC Logic ........................................................... ..210
Diagnosis Procedure .............................................210
P2859 CLUTCH A PRESSURE .......................211
DTC Logic ........................................................... ..211
Diagnosis Procedure .............................................212
P285A CLUTCH B PRESSURE .......................213
DTC Logic ........................................................... ..213
Diagnosis Procedure .............................................214
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
215
Diagnosis Procedure ........................................... ..215
OVERDRIVE CONTROL SWITCH ...................217
Component Function Check ................................ ..217
Diagnosis Procedure .............................................217
Component Inspection (Overdrive Control Switch)
..
218
OD OFF INDICATOR LAMP ............................219
Component Function Check ..................................219
Diagnosis Procedure .............................................219
SHIFT POSITION INDICATOR CIRCUIT .........220
Component Parts Function Inspection ................ ..220
Diagnosis Procedure ........................................... ..220
SHIFT LOCK SYSTEM ...................................221
Component Function Check ..................................221
Diagnosis Procedure .............................................221
SYMPTOM DIAGNOSIS ............................223
CVT CONTROL SYSTEM ...............................223
Symptom Table ................................................... ..223
PERIODIC MAINTENANCE ......................228
CVT FLUID ......................................................228
Inspection ............................................................ ..228
Replacement .........................................................228
Adjustment .............................................................229
REMOVAL AND INSTALLATION .............231
CVT SHIFT SELECTOR ..................................231
Exploded View ..................................................... ..231
Removal and Installation .......................................231
Disassembly and Assembly ...................................232
Inspection ..............................................................232
CONTROL CABLE ..........................................234
Exploded View .......................................................234
Removal and Installation .......................................234
Inspection and Adjustment ....................................236
KEY INTERLOCK CABLE ..............................237
Exploded View .......................................................237
Removal and Installation .......................................237
Inspection ..............................................................238
TCM .................................................................239
Exploded View .......................................................239
Removal and Installation .......................................239
Adjustment .............................................................239
AIR BREATHER HOSE ..................................240
Removal and Installation .......................................240
G SENSOR ......................................................241
Exploded View .......................................................241
Removal and Installation .......................................241
Adjustment .............................................................241
OIL PAN, CONTROL VALVE .........................242
Exploded View .......................................................242
Removal and Installation .......................................242
Inspection and Adjustment ....................................245
PRIMARY SPEED SENSOR ...........................246
Exploded View .......................................................246
Removal and Installation .......................................246
Inspection and Adjustment ....................................246
SECONDARY SPEED SENSOR ....................247
Exploded View .......................................................247
Removal and Installation .......................................247
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![NISSAN NOTE 2016 Service Repair Manual TM-20
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000012430954
Removal and InstallationINFOID:0000000012430955
REMOVAL
1. Move the shift selecto](/img/5/57363/w960_57363-3260.png "NISSAN NOTE 2016 Service Repair Manual TM-20
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000012430954
Removal and InstallationINFOID:0000000012430955
REMOVAL
1. Move the shift selecto")
TM-20
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000012430954
Removal and InstallationINFOID:0000000012430955
REMOVAL
1. Move the shift selector to the neutral position.
2. Remove the battery tray. Refer to
PG-71, "
Removal and Installation (Battery Tray)".
3. Pull out and disconnect cables from shifter lever A and selector lever, using a suitable tool.
4. While pressing the lock of the selector cable in the direction of the arrows shown, remove the selector cable from the cable
mounting bracket.
5. While pressing the lock of the shifter cable in the direction of the arrows shown, remove the shifter cable from the cable mounting
bracket.
6. Remove cable mounting bracket from clutch housing.
7. Pull the shift selector handle upward to remove.
8. Remove center console assembly. Refer to IP-18, "
Removal and
Installation".
9. Pull out and disconnect each cable from the shift selector assembly, using a suitable tool.
1. Shifter lever A 2. Selector lever 3. Selector cable
4. Shifter cable 5. Cable mounting bracket6. Tapping bolt
7. Bracket 8. Grommet9. Shift selector assembly
10. Shift selector 11. Shift selector handle
JPDIC0789GB
JPDIC0793ZZ
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