lock NISSAN NOTE 2016 Service Repair Manual

CONTROL LINKAGETM-21
< REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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a. While pressing the lock of the selector cable in the direction of the arrows shown, remove the selector cable from the shift
selector assembly.
b. While pressing the lock of the shifter cable in the direction of the arrows shown, remove the shifter cable from the shift selector
assembly.
10. Remove the shift selector assembly.
11. Remove center muffler, exhaust front tube, and heat plate. Refer to EX-5, "
Exploded View".
12. Remove the bracket from the vehicle.
13. Remove the grommet and then remove the shifter cable and selector cable from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Install each cable without causing in terference with other parts. Do not allow cable to bend less than
120 mm (4.72 in), or exceed 180 degree twist.
• Install boot of each cable without causing interference with other parts. Do not exceed 90 degree twist.
• Fit boot to center console assembly an d the groove on shift selector handle.
• To install the shift selector handle, press it onto the shift selector. CAUTION:
• Do not reuse shift selector handle.
• Be careful with orientation of shift selector handle.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to clutch hous-
ing.
CAUTION:
Do not reuse self-tapping bolt.
• Insert each cable until it reaches the cable mounting bracket and shift selector assembly.
• Insert each cable until it reaches the shifter lever A and the selector lever.
• Move the shift selector to the neutral position.
InspectionINFOID:0000000012430956
INSPECTION AFTER INSTALLATION
Shift Selector Handle
Check that the shift selector handle is installed in the right position.
Shifter Cable and Selector Cable
• Pull each cable in the removal direction to check that it does not disconnect from the cable mounting
bracket.
• Pull each cable in the removal direction to check that it does not disconnect from the shift selector assembly.
• Pull grommet in the removal direction to che ck that it does not disconnect from the vehicle.
Shift Selector Assembly and Shift Selector
• Check that there is no unusual noise, binding, bending, looseness, and interference when the shift selector
is moved to each position. If there is a malfuncti on, then repair or replace the malfunctioning part.
• Check that the shift selector smoothl y returns to the neutral position after moving the shift selector from 1st
to 2nd gear and releasing it. If there is a malfunction, then repair or replace the malfunctioning part.
• Check that the shift selector smoothly returns to the neutral position after moving the shift selector from 5th to the reverse gear position and releasing it. If there is a malfunction, then repair or replace the malfunction-
ing part.
JPDIC0793ZZ
Revision: August 2015 2016 Versa Note

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TM-24
< UNIT REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430961
Removal and InstallationINFOID:0000000012430962
WARNING:
Do not remove the radiator cap when the engine is
hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick clot h around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Do not reuse CSC (Concentric Slave Cylinder). The CSC slides back to the orig inal position every time
the transaxle assembly is removed. This action may allow dust or contaminants to gather on the slid-
ing parts and damage a seal of CSC causing clutch fluid leakage.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove the engine and transaxle assembly. Refer to EM-87, "Removal and Installation".
2. Disconnect the reverse lamp switch harness connector.
3. Remove the bolts that fasten the transaxle assembly and engine assembly.
4. Remove transaxle assembly from the engine assembly.
5. Remove engine mounting bracket (LH). Refer to EM-86, "
Exploded View".
6. Remove CSC (Concentric Slave Cylinder). Refer to CL-17, "
Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Secure transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to
clutch housing.
1. Transaxle assembly
: Refer to "INSTALLATION" in TM-24, "
Removal and Installation" for the locations and tightening torque.
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Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-27
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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MAINSHAFT AND GEAR
1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Lock washer
13. Retaining pin 14. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
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Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-29
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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FINAL DRIVE
1. Retaining pin 2. 1st-2nd shift fork3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. 5th-reverse shift fork 8. Check ball 9. 3rd-4th shift fork
10. 3rd-4th fork rod 11.Control shaft 12. O-ring
13. Selector 14. Check ball plug 15. Bushing
16. Spring 17. Gear catch
: Apply gear oil.
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
: Replace the parts as a set.
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TM-30
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000012430965
1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring. CAUTION:
Remove in direction of input shaft ( ) as shown. Rear
housing oil channel is inserte d to input shaft center hole.
4. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
SCIA1709J
PCIB1524E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-31
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling sleeve.
a. Remove retaining pin from 5th-reverse shift fork, using a suit- able tool (A).
b. Press 5th-reverse shift fork, shift to 5th, and then engage it with 3rd gear.
c. Remove bolt (B).
d. Remove nut (C) and lock washer. CAUTION:
• Do not reuse nut.
• Do not use an impact wrench for removal. Gears may bedamaged.
e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft, using a suitable tool.
CAUTION:
Set claw of suitable tool to the wider side of the hub when
setting the suitable tool in 5th-reverse synchronizer hub.
7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input
gear, bushing, and adapter plate from input shaft.
8. Remove 5th main gear from mainshaft, using Tools.
9. Remove position switch from transaxle case.
JPDIC0532ZZ
PCIB1526E
Tool number (A): KV32300QAC ( — ) (B): KV32300QAD ( — )
PCIB1527E
PCIB1627E
Revision: August 2015 2016 Versa Note

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TM-32
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
10. Remove transaxle case bolts ( ).
11. Remove transaxle case from clutch housing.
12. Remove spacer (1) and 4th main gear (2) from mainshaft.
13. Remove 5th-reverse fork rod (1).
a. Pull 5th-reverse fork rod up until it contacts claw ( ) of reverse
gear (2).
b. Press gear portion of reverse gear down, and then remove 5th- reverse fork rod from clutch housing.
14. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3).
a. Remove 4th baulk ring, insert keys, and springs from mainshaft.
b. Pull gear of reverse gear (4) up.
c. Pull 1st-2nd fork rod (5) up, and then maintain the neutral posi- tion.
d. Remove 3rd-4th fork rod assembly, 3rd-4th coupling sleeve, and input shaft assembly from clutch housing at the same time.
15. Remove retaining pin from 3rd-4th shift fork, using a pin punch.
16. Remove 3rd-4th shift fork from 3rd-4th shift fork rod.
17. Remove lock pins ( ) from clutch housing.
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PCIB1529E
PCIB1530E
PCIB1531E
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Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-39
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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19. Install final drive (1) to clutch housing.
20. Install dowel pins (2) and magnet to clutch housing. CAUTION:
Do not reuse dowel pins.
21. Install reverse gear to clutch housing, and then install retaining pin to clutch housing, using suitable tool.
CAUTION:
Do not reuse retaining pin.
22. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install retaining pin to 1st-2nd shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.
23. Set 1st-2nd fork rod assembly (1) onto mainshaft assembly (2), and then install them to clutch housing.
24. Install lock pins ( ) to clutch housing.
25. Install 3rd-4th shift fork to 3rd-4th fork rod, and then install retaining pin to 3rd-4th shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 3rd-4th fork rod and 3rd-4th shift fork as a set.
26. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3) to clutch housing.
a. Pull 1st-2nd fork rod (4) up, and then maintain the neutral posi- tion.
b. Set 3rd-4th fork rod assembly onto 3rd-4th coupling sleeve, and then install them together with input shaft assembly to clutch
housing.
CAUTION:
• Set lock pin (3rd-4th fork rod side) onto 1st-2nd fork rodgroove and then install 3rd-4th fork rod assembly.
PCIB1533E
MCIB0033E
PCIB1532E
JPDIC0534ZZ
PCIB1628E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-41
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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30. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-not be installed to clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated clockwise and it is returned approximately 10 degrees.
31. Apply recommended sealant to transaxle case mating surface of clutch housing.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to GI-22,
"Recommended Chemical Products and Sealants".
• Do not allow old Silicone RTV, moisture, oil, or foreign matter to remain on mating surface.
• Check that mating surface is not damaged.
• Apply a continuous bead of Si licone RTV to the mating surface.
32. Install transaxle case to clutch hous ing. If it is difficult to install,
slightly rotate shifter lever A counterclockwise, and then install.
CAUTION:
• Do not damage Silicone RTV bead with transaxle case or
other objects during installation.
• Be careful to align the lever of 5th-reverse fork rod with
reverse gear groove.
33. Rotate input shaft so that bearing and shaft fit each other, and then tighten transaxle bolts ( ) to the specified torque.
34. Apply recommended sealant to position switch thread and check ball plug thread. Install to transaxle case and tighten to specified
torque.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to GI-22,
"Recommended Chemical Products and Sealants".
• Do not allow old Silicone RTV, moisture, oil, or foreign matter to remain on thread.
35. Apply gear oil to mainshaft spline.
36. Install 5th main gear (1) to mainshaft, using a suitable bolt (A) [M10 x 1.0] and a suitable nut (B).
PCIB1524E
(1) : Selector
(2) : Shift fork
PCIB1553E
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PCIB1554E
Revision: August 2015 2016 Versa Note

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TM-42
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
37. Install adapter plate (1), bushing (2), and 5th input gear (3) to
input shaft.
CAUTION:
Be careful with the orientation of adapter plate.
38. Install 5th-reverse synchronizer hub, 5th-reve rse coupling sleeve, and 5th-reverse shift fork.
a. Apply gear oil to 5th-reverse baulk ring.
b. Install 5th-reverse baulk ring (1) to 5th input gear.
CAUTION:
Be careful with the orientat ion of 5th-reverse baulk ring.
c. Install synchronizer levers (2) to 5th-reverse synchronizer hub (3).
CAUTION:
• Replace 5th-reverse synchronizer hub and 5th-reversecoupling sleeve as a set.
• Be careful with the orientation of synchronizer lever.
d. Install 5th-reverse synchronizer hub assembly and lock washer to input shaft. CAUTION:
• Be careful with the orientation of 5th-reverse synchro-nizer hub.
• Do not allow synchronizer lever (1) to overlap 5th-reverse baulk ring protrusion (A).
: Transaxle case side
PCIB1555E
: 5th-reverse synchronizer hub side
: 5th input gear side
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PCIB1556E
(2) : 5th-reverse baulk ring
(3) : 5th-reverse synchronizer hub
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Revision: August 2015 2016 Versa Note

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