brake NISSAN NOTE 2016 Service Manual Online

SENSOR ROTORBRC-143
< REMOVAL AND INSTALLATION > [VDC/TCS/ABS]
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SENSOR ROTOR
FRONT SENSOR ROTOR
FRONT SENSOR ROTOR : Removal and InstallationINFOID:0000000012430929
REMOVAL
Remove sensor rotor from steering knuckle. Refer to FA X - 9 , "Exploded View".
INSTALLATION
Installation is in the reverse order of removal.
REAR SENSOR ROTOR
REAR SENSOR ROTOR : Removal and InstallationINFOID:0000000012430930
REMOVAL
Remove sensor rotor from brake drum. Refer to RAX-6, "Exploded View".
CAUTION:
Do not reuse rear sensor rotor.
INSTALLATION
Installation is in the reverse order of removal.
Revision: August 2015 2016 Versa Note

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BRC-144
< REMOVAL AND INSTALLATION >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
ABS ACTUATOR AND ELECTRIC
UNIT (CONTROL UNIT)
Exploded ViewINFOID:0000000012430931
Removal and InstallationINFOID:0000000012430932
REMOVAL
CAUTION:
• Before servicing, disconnect the ba ttery cable from negative terminal.
• Do not remove actuator by holding harness.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
1. Disconnect negative battery cable. Refer to PG-70, "
Removal and Installation (Battery)".
2. Disconnect vacuum hose from intake manifold. Refer to BR-33, "
Exploded View".
1. ABS actuator and electric unit (con-
trol unit) 2. ABS actuator and electric unit (con-
trol unit) harness connector 3. Bracket
4. Bushing 5. Insulating clip6. Bolt
A. To master cylinder secondary side B. To rear brake tube (RH) C. To front brake tube (LH)
D. To front brake tube (RH) E. To rear brake tube (LH)F. To master cylinder primary side
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Revision: August 2015 2016 Versa Note

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ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)BRC-145
< REMOVAL AND INSTALLATION > [VDC/TCS/ABS]
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3. Remove ground harness bolt (A) and ground harness from radi- ator core support.
4. Disconnect high-pressure pipe from expansion valve. Refer to HA-28, "
Exploded View".
CAUTION:
Cap or wrap the joint of the A/C piping and expan sion valve with suitable material such as vinyl
tape to avoid the entry of air.
5. Remove low-pressure flexible hose. Refer to HA-28, "
LOW-PRESSURE FLEXIBLE HOSE : Removal and
Installation".
6. Loosen flare nut from brake tubes using a flare nut wrench, then remove brake tubes from ABS actuator
and electric unit (control unit). Refer to BR-22, "
FRONT : Exploded View".
7. Disconnect the harness connector from the ABS actuator and electric unit (control unit).
8. Remove ABS actuator and electric unit (control unit) bracket bolts.
9. Remove the ABS actuator and electric uni t (control unit) and bracket as an assembly.
10. Remove bracket and bushing from ABS ac tuator and electric unit (if necessary).
INSTALLATION
Installation is in the reverse order of removal.
• Bleed the brake system. Refer to BR-13, "
Bleeding Brake System".
• Adjust the neutral position of steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement".
CAUTION:
• Replace the ABS actuator electric unit (control unit) if it has been dropped or sustained an impact.
• Do not install actuator by holding harness.
• After installing harness connector in the ABS acu tator and electric until (control unit), make sure
harness connector is securely locked.
ALKIA3174ZZ
Revision: August 2015 2016 Versa Note

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CLUTCH PEDALCL-5
< PERIODIC MAINTENANCE >
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PERIODIC MAINTENANCE
CLUTCH PEDAL
Inspection and AdjustmentINFOID:0000000012432215
INSPECTION
The Height of Clutch Pedal
1. Turn the floor carpet.
2. Check that the clutch pedal height (H
1) from the dash lower
panel (1) is within the reference value.
3. Replace clutch pedal if the height is outside the reference value.
Clutch Pedal Height When Disengaging The Clutch
1. Securely engage the parking brake.
2. Turn the floor carpet.
3. Start the engine and run at idle.
4. Fully depress clutch pedal and shift to the 1st gear. CAUTION:
Securely depress the brake pedal with shifter lever in 1st gear.
5. Gradually release the clutch pedal and check that the clutch pedal height (H
2) from the dash lower panel (1) is within the ref-
erence value with a scale immediately before the clutch is
engaged.
NOTE:
Although the clutch pedal height differs according to whether the
clutch gets disengaged or engaged, clutch-engaged case is
regarded as clutch-disengaged case for easier inspection.
6. Replace clutch pedal if the height is outside the reference value.
Clutch Pedal Play
1. Push the pedal pad by hand until a resistance can be felt and check that the play (A) on the upper surface of the pedal pad is
within the reference value.
2. Replace clutch pedal if the play is outside the reference value.
Position of Clutch Interlock Switch
Clutch pedal height
(H
1) : Refer to
CL-22, "
Clutch Pedal".
JPFIA0065ZZ
Clutch pedal height at clutch
disengagement (H
2) : Refer to CL-22, "
Clutch
Pedal".
JPFIA0068ZZ
Clutch pedal play (A) : Refer to
CL-22, "Clutch Pedal".
JPFIA0121ZZ
Revision: August 2015 2016 Versa Note

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DLK-28
< SYSTEM DESCRIPTION >[WITH INTELLIGENT KEY SYSTEM]
SYSTEM (INTELLIGENT KEY SYSTEM)
• Intelligent Key low battery warning
• Key ID warning
OPERATION CONDITION
Operation condition of warning and information is as per the following table:
WARNING METHOD
The following table shows the alarm or warning methods with chime:
Warning/Information functions
Operation procedure
Intelligent Key system malfunction A malfunction is detected on BCM and key warning lamp turns ON
OFF position warning When condition A, B or condition C is satisfied:
• Condition A
- Ignition switch: ACC position
- Door switch (driver side
): ON (Door is open)
• Condition B
- Turn ignition switch from ON to OFF while door is open.
• Condition C
- Intelligent Key backside is contacted to push-button ignition switch while brake pedal is depressed and ignition switch is LOCK or OFF. (When the
Intelligent Key battery is discharged.)
- Door switch (driver side ): ON (Door is open)
P position warning For internal
• Shift position: Other than P
• Engine is stopped. (Ignition switch is turned from ON to OFF.)
For external • P position warning (For internal) operates.
• Door switch: ON to OFF (Door is open to close.)
• Intelligent Key cannot be detected inside the vehicle.
ACC warning • After P position warning operates, or when ignition switch is turned ON
immediately after P position warning operates.
• Ignition switch: ACC
Ta k e a w a y w a r n i n g Door status changes
from open to close
• Ignition switch: Other than LOCK and OFF.
• Door switch: ON to OFF (Door status changes from open to close.)
• Registered Intelligent Key is not detected inside the vehicle.
Door status is open • Ignition switch: Other than LOCK and OFF.
• Door switch: ON (Door is open.)
• Registered Intelligent Key is not detected inside the vehicle during Key
ID verification for 5 seconds.
Push-button ignition
switch operation • Ignition switch: Other than LOCK position.
• Push-button ignition switch is pressed.
• Registered Intelligent Key is not detected inside the vehicle.
Door lock operation warning Door lock operation is requested while door lock operation condition of
door request switch is not satisfied.
Engine start information Ignition switch is ON po-
sition
• Ignition switch: ON position
• Shift position: P
• Engine is stopped.
Ignition switch is other
than ON position • Ignition switch: Other than ON.
• Shift position: P
• Intelligent Key is in the passenger room after driver door is opened and
closed.
Ignition switch is ON po-
sition to OFF position • Ignition switch: ON position to OFF position.
• Shift position: P position
NOTE:
Engine start information turns ON for several seconds and then turns OFF,
when ignition switch is turned to the ON position from the OFF position. En-
gine start information does not turn ON until opening and closing of driver
door is detected again.
Intelligent Key low battery warning BCM detects that Intelligent Key is low battery, after ignition switch is turned
ON.
Key ID warning • Push-button ignition switch is pressed.
• Registered Intelligent Key is not detected inside the vehicle.
Revision: August 2015
2016 Versa Note

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DLK-32
< SYSTEM DESCRIPTION >[WITH INTELLIGENT KEY SYSTEM]
DIAGNOSIS SYSTEM (BCM)
DATA MONITOR
ACTIVE TEST
Monitor Item [Unit]
Main Description
REQ SW -DR [On/Off] ×Indicates condition of door request switch LH.
REQ SW -AS [On/Off] ×Indicates condition of door request switch RH.
REQ SW -BD/TR [On/Off] ×Indicates condition of back door request switch.
PUSH SW [On/Off] Indicates condition of push-button ignition switch.
CLUCH SW [On/Off] ×Indicates condition of clutch interlock switch.
BRAKE SW 1 [On/Off] ×Indicates condition of brake switch.
BRAKE SW 2 [On/Off] Indicates condition of brake switch.
DETE/CANCL SW [On/Off] ×Indicates condition of P (park) position.
SFT PN/N SW [On/Off] ×Indicates condition of P (park) or N (neutral) position.
UNLK SEN -DR [On/Off] ×Indicates condition of door unlock sensor.
PUSH SW -IPDM [On/Off] Indicates condition of push-button ignition switch received from IPDM E/R on
CAN communication line.
IGN RLY1 -F/B [On/Off] Indicates condition of ignition relay 1 received from IPDM E/R on CAN commu-
nication line.
DETE SW -IPDM [On/Off] Indicates condition of detent switch received from TCM on CAN communication
line.
SFT PN -IPDM [On/Off] Indicates condition of P (park) or N (neutral) position from TCM on CAN com-
munication line.
SFT P -MET [On/Off] Indicates condition of P (park) position from TCM on CAN communication line.
SFT N -MET [On/Off] Indicates condition of N (neutral) position from IPDM E/R on CAN communica-
tion line.
ENGINE STATE [Stop/Start/Crank/Run] ×Indicates condition of engine state from ECM on CAN communication line.
VEH SPEED 1 [mph/km/h] ×Indicates condition of ve
hicle speed signal receiv ed from ABS on CAN commu-
nication line.
VEH SPEED 2 [mph/km/h] ×Indicates condition of vehicle speed signal received from combination meter on
CAN communication line.
DOOR STAT -DR [LOCK/READY/UNLK] ×Indicates condition of driver side door status.
DOOR STAT -AS [LOCK/READY/UNLK] ×Indicates condition of passenger side door status.
ID OK FLAG [Set/Reset] Indicates condition of Intelligent Key ID.
PRMT ENG STRT [Set/Reset] Indicates condition of engine start possibility.
RKE OPE COUN1 [0-19] ×When remote keyless entry receiver receives the signal transmitted while oper-
ating on Intelligent Key, the numerical value start changing.
RKE OPE COUN2 [0-19] ×When remote keyless entry receiver receives the signal transmitted while oper-
ating on Intelligent Key, the numerical value start changing.
RKE-LOCK [On/Off] Indicates condition of lock signal from Intelligent Key.
RKE-UNLOCK [On/Off] Indicates condition of unlock signal from Intelligent Key.
RKE-PANIC [On/Off] Indicates condition of panic signal from Intelligent Key.
RKE-MODE CHG [On/Off] Indicates condition of mode change signal from Intelligent Key.
Test Item Description
INSIDE BUZZER This test is able to check combination meter warning chime operation [Take Out/Knob/Key/
Off].
LCD This test is able to check combination meter display in
formation [Off/LK WN/OUTKEY/NO
KY/BATT/INSRT/SFT P/ROTAT/ID NG/B&P I/B&P N].
BATTERY SAVER This test is able to check battery saver operation [On/Off].
Revision: August 2015 2016 Versa Note

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EM-28
< REMOVAL AND INSTALLATION >[HR16DE]
INTAKE MANIFOLD
INTAKE MANIFOLD
Exploded ViewINFOID:0000000012431705
Removal and InstallationINFOID:0000000012431706
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc.
, cap or plug openings to prevent fluid from spill-
ing.
1. Remove air duct (inlet), air duct and air cleaner. Refer to EM-26, "
Removal and Installation".
2. Disconnect water hoses from the electr ic throttle actuator (if necessary).
CAUTION:
• Perform this step when the engine is cold.
• Do not spill engine coolant on the drive belt.
3. Remove electric throttle control actuator. CAUTION:
• Handle carefully to avoid any shock to electric throttle control actuator.
• Do not disassemble electric throttle control actuator.
4. Disconnect EVAP purge control solenoid valve har ness connector and vacuum hose from EVAP purge
control solenoid valve.
CAUTION:
1. EVAP canister purge volume control
solenoid valve 2. Hose clamp
3. Vacuum hose
4. PCV hose 5. Hose clamp6. Intake manifold gasket
7. Intake manifold 8. Electric throttle control actuator 9. Electric throttle control actuator
gasket
10. EVAP service port A. To air ductB. To centralized under-floor piping
C. To air duct D. To brake boosterE. To PCV valve in rocker cover
Front
AWBIA1602ZZ
Revision: August 2015 2016 Versa Note

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INTAKE MANIFOLDEM-29
< REMOVAL AND INSTALLATION > [HR16DE]
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Handle EVAP canister purge volume control
solenoid valve carefully and avoid impacts.
5. Disconnect vacuum hose for brake booster from intake manifold.
6. Remove intake manifold bolts (A) at the rocker cover.
7. Loosen bolts in reverse order as shown. CAUTION:
Cover engine openings to avoid entry of foreign materials.
8. Remove intake manifold and intake manifold gasket.
9. Remove EVAP purge control solenoid valve from intake manifold (if necessary). CAUTION:
Handle EVAP canister purge volume control solenoid valve carefully and avoid impacts.
INSTALLATION
Installation is in the reverse order of removal.
Intake Manifold
1. Install the new intake manifold gasket to the intake manifold.
• Align the protrusions used for checking gasket installation con-dition with the clearance grooves (A) of the intake manifold
groove.
CAUTION:
Do not reuse the intake manifold gasket.
NOTE:
New gasket for electric throttle control actuator can be installed
when the electric throttle control actuator is installed.
2. Place the intake manifold into position. CAUTION:
Check that the oil level gauge guide is not detached from the securing clip of the water inlet due to
interference of intake manifold.
AWBIA1620ZZ
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Revision: August 2015 2016 Versa Note

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OIL PAN AND OIL STRAINEREM-37
< REMOVAL AND INSTALLATION > [HR16DE]
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• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Removal and Installation (Upper Oil Pan)INFOID:0000000012431711
NOTE:
The oil strainer is included in the oil pan (upper) and cannot be removed.
REMOVAL
1. Remove the oil pan (lower). Refer to
EM-34, "Removal and Installation (Lower Oil Pan)".
2. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain. Refer to EM-51,
"Removal and Installation".
3. Remove oil pan (upper).
a. Loosen oil pan (upper) bolts in the reverse of the order as shown.
b. Insert a suitable tool into the position ( ) as shown and open up a crack between the oil pan (upper) cylinder block.
c. Insert the Tool between the oil pan (upper) and cylinder block. Slide Tool by tapping on the side of Tool with a hammer.
CAUTION:
• Be careful not to damage the mating surface.
• The liquid gasket used at the factory is very strong. Pry only in the areas shown.
• Do not remove oil pump and oil strainer from oil pan (upper).
4. Remove rear oil seal from crankshaft.
INSTALLATION
CAUTION:
Do not reuse O-rings or washers.
1. Install the oil pan (upper):
a. Remove old liquid gasket from mating surfaces using a suitable tool. • Remove old liquid gasket from mating surface of cylinder block.
• Remove old liquid gasket from the bolt holes and threads.
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
: Engine front
JPBIA4199ZZ
: Engine front
Tool number : KV10111100 (J-37228)
JPBIA4200ZZ
Revision: August 2015 2016 Versa Note

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OIL PAN AND OIL STRAINEREM-39
< REMOVAL AND INSTALLATION > [HR16DE]
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c. Press-fit the rear oil seal using a suitable drift (A) with outer
diameter 113 mm (4.45 in) and inner diameter 90 mm (3.54 in).
• Press-fit to the specified dimensions as shown.
CAUTION:
• Do not touch the grease applied to the oil seal lip.
• Be careful not to damage the rear oil seal mounting partof oil pan (upper) and cylinder block or the crankshaft.
• Press-fit straight and check that oil seal does not curl or tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels, includi ng engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
PBIC3660E
(1) : Rear oil seal
(A) : Rear end surface of cylinder block
PBIC3149J
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: August 2015 2016 Versa Note

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