ignition NISSAN PATROL 1998 Y61 / 5.G Engine Control Repair Manual

MAIN 12 CAUSES OF OVERHEATING
Engine Step Inspection item Equipment Condition Reference page
OFF 1+Blocked radiator
+Blocked radiator grille
+Blocked bumper+Visual No blocking Ð
2+Coolant mixture+Coolant tester 50 - 50% coolant mixture See ``RECOMMENDED
FLUIDS AND LUBRI-
CANTS'' in MA section.
3+Coolant level+Visual Coolant up to MAX level
in reservoir tank and
radiator ®ller neckSee ``Changing Engine
Coolant'', ``ENGINE
MAINTENANCE'' in MA
section.
4+Radiator cap+Pressure tester 78 - 98 kPa
(0.78 - 0.98 bar, 0.8 - 1.0
kg/cm
2, 11 - 14 psi)See ``System Check''
``ENGINE COOLING
SYSTEM'' in LC section.
ON*
25+Coolant leaks+Visual No leaks See ``System Check''
``ENGINE COOLING
SYSTEM'' in LC section.
ON*
26+Thermostat+Touch the upper and
lower radiator hosesBoth hoses should be hot See ``Thermostat'' and
``Radiator'', ``ENGINE
COOLING SYSTEM'' in
LC section.
ON*
17+Cooling fan+CONSULT Operating See ``TROUBLE DIAG-
NOSIS FOR DTC 28'',
EC-113.
OFF 8+Combustion gas leak+Color checker chemical
tester 4 Gas analyzerNegative Ð
ON*
39+Coolant temperature
gauge+Visual Gauge less than 3/4
when drivingÐ
+Coolant over¯ow to res-
ervoir tank+Visual No over¯ow during driving
and idlingSee ``Changing Engine
Coolant'', ``ENGINE
MAINTENANCE'' in MA
section.
OFF*
410+Coolant return from res-
ervoir tank to radiator+Visual Should be initial level in
reservoir tankSee ``ENGINE MAINTE-
NANCE'' in MA section.
OFF 11+Cylinder head+Straight gauge feeler
gauge0.1mm (0.004 in) Maxi-
mum distortion (warping)See ``Inspection'', ``CYL-
INDER HEAD'' in EM
section.
12+Cylinder block and pis-
tons+Visual No scuffing on cylinder
walls or pistonSee ``Inspection'', ``CYL-
INDER BLOCK'' in EM
section.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to ``OVERHEATING CAUSE ANALYSIS'' in LC section.
TROUBLE DIAGNOSIS FOR ``OVER HEAT'' (DTC 28)
Cooling Fan (Overheat) (Cont'd)
EC-120

Charge Air Temperature Sensor
The charge air temperature sensor is used to detect the charge air
temperature. The sensor modi®es a voltage signal from the ECM.
The modi®ed signal returns to the ECM as the charge air tempera-
ture input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.
The ECM uses this signal for the charge air cooler control.

Charge air temperatureÉC (ÉF) Voltage
(V) Resistance
(kW)
þ10 (14) 4.4 7.0 - 11.4 20 (68) 3.5 2.1 - 2.9
50 (122) 2.3 0.68 - 1.00
90 (194) 1.0 0.236 - 0.260
110 (230) 0.64 0.143 - 0.153
150 (302) 0.30 0.050 - 0.065
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA
(DC Voltage and Pulse Signal)
36 LG Charge air temperature
sensor Engine is running.
Approximatel
y 0 - 4.8V
Output voltage varies with
charge air temperature.
50 B Sensors' ground Engine is running.
(Warm-up condition)
Idle speed Approximately 0V
ON BOARD DIAGNOSIS LOGIC
Diagnostic
Trouble Code No. Malfunction is detected when ...
Check Items
(Possible Cause)
33 *1 +An excessively high or low voltage from the sensor is
entered to ECM. +
Harness or connectors
(The sensor circuit is open or shorted.)
+ Charge air temperature sensor
*1: When nothing is displayed or the meaningless symbol is displayed in the ``Self-diag result'' mode with CONSULT, perform ``Diagnostic Test Mode II
(Self-diagnostic results)'' with ECM. Refer to EC-32.
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
1) Turn ignition switch ``ON'' and wait at least 5 seconds.
2) Turn ignition switch ``OFF'', wait at least 5 seconds and then turn ``ON''.
3) Perform ``Diagnostic Test Mode II (Self-diagnostic results)'' with ECM.
SEF594K
SEF012P
TROUBLE DIAGNOSIS FOR ``I/C INT/A TEMP SEN'' (DTC 33)
EC-122

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK POWER SUPPLY.
1. Turn ignition switch ``OFF''.
2. Disconnect charge air temperature sen-
sor harness connector.
3. Turn ignition switch ``ON''.
4. Check voltage between terminal
V2
and ground with CONSULT or tester.
Voltage:
Approximately 5V
OK
cNG
Repair harness or connec-
tors.
CHECK GROUND CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Check harness continuity between ter-
minal
V1and engine ground.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
F6,M51
+Harness connectors
M88,E106
+Harness for open or
short between ECM and
charge air temperature
sensor
+Harness for open or
short between TCM and
charge air temperature
sensor
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK COMPONENT
(Charge air temperature sensor).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace charge air tem-
perature sensor.
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
SEF710V
SEF764V
SEF765V
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``I/C INT/A TEMP SEN'' (DTC 33)
Charge Air Temperature Sensor (Cont'd)
EC-124

DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
1) Turn ignition switch ``ON'' and select ``DATA MONITOR''
mode with CONSULT.
2) Start engine and run it for at least 10 seconds at idle
speed.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine and run it for at least 10 seconds at idle
speed.
2) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
3) Perform ``Diagnostic Test Mode II (Self-diagnostic
results)'' with ECM.
SEF714V
TROUBLE DIAGNOSIS FOR ``NEEDLE LIFT SEN'' (DTC 34)
Needle Lift Sensor (NLS) (Cont'd)
EC-127

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK FOR AIR IN FUEL FILTER.
1. Move priming pump up and down to
purge air from fuel ®lter.
2. Perform ``DIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCEDURE''.
NG
cOK
INSPECTION END
Loosen and retighten engine ground
screws.
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Disconnect ECM harness connector and
needle lift sensor harness connector.
3. Check harness continuity between termi-
nal
V1and ECM terminalV34.
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK
cNG
Repair open circuit or short
to ground or short to power
in harness or connectors.
CHECK GROUND CIRCUIT.
Check resistance between terminal
V2and
engine ground.
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK
cNG
Repair open circuit or short
to ground or short to power
in harness or connectors.
CHECK NO. 1 INJECTION NOZZLE FOR
CLOGGING.
Refer to ``SPRAY PATTERN TEST'', ``Test
and Adjustment'', ``INJECTION NOZZLE'',
EC-26.
OK
cNG
Replace No. 1 injection
nozzle.
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness con-
nector. Reconnect ECM harness connector
and retest.
INSPECTION END
SEF670V
SEF676V
SEF692V
SEF766V
SEF767V
.
.
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``NEEDLE LIFT SEN'' (DTC 34)
Needle Lift Sensor (NLS) (Cont'd)
EC-129

Fuel Cut Solenoid Valve
When the ignition switch is OFF, the ECM turns the fuel cut sole-
noid valve OFF (under this condition, no current ¯ows through the
fuel cut solenoid valve), shutting off fuel supply.
When the engine is not operating due to trouble, the fuel cut sole-
noid valve may or may not be OFF even when the ignition switch
is ON.
CONSULT REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Speci®cation data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
DECELER F/CUT+Engine: After warming upIdle OFF
When accelerator pedal is released
quickly with engine speed at 3,000
rpm or more.ON
FUEL CUT S/V+Ignition switch: ON®OFF ON®OFF
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
4 B/Y ECCS relay (Self-shutoff)Ignition switch ``ON''
Ignition switch ``OFF''
For a few seconds after turning ignition switch
``OFF''0 - 1.5V
Ignition switch ``OFF''
A few seconds passed after turning ignition
switch ``OFF''BATTERY VOLTAGE
(11 - 14V)
56
61W Power supply for ECM Ignition switch ``ON''
BATTERY VOLTAGE
(11 - 14V)
11 3
11 5R/W Fuel cut solenoid valveIgnition switch ``OFF''
Approximately 0V
Ignition switch ``ON''
BATTERY VOLTAGE
(11 - 14V)
11 6
11 7W Power supply for ECM Ignition switch ``ON''
BATTERY VOLTAGE
(11 - 14V)
SEF667S
TROUBLE DIAGNOSIS FOR ``FUEL CUT S/V 1'' (DTC 36),
``FCV SHORT'' (DTC 37), ``FUEL CUT S/V 2'' (DTC 38)
EC-130

ON BOARD DIAGNOSIS LOGIC
Diagnostic
Trouble
Code No.Malfunction is detected when ...Check Items
(Possible Cause)
36, 37, 38+Fuel cut solenoid valve circuit is malfunctioning.+Main power supply circuit (ECM terminals
11 6,11 7)
and fuse
+Harness or connectors
(The solenoid valve circuit is open or shorted.)
+Fuel cut solenoid valve
+ECM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
1) Turn ignition switch ``ON''.
2) Select ``DATA MONITOR'' mode with CONSULT.
3) Start engine.
4) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine.
2) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
3) Perform ``Diagnostic Test Mode II (Self-diagnostic
results)'' with ECM.
SEF748V
TROUBLE DIAGNOSIS FOR ``FUEL CUT S/V 1'' (DTC 36),
``FCV SHORT'' (DTC 37), ``FUEL CUT S/V 2'' (DTC 38)
Fuel Cut Solenoid Valve (Cont'd)
EC-131

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK POWER SUPPLY FOR ECM.
Check power supply circuit. Refer to
EC-63.
OK
CHECK OUTPUT SIGNAL CIRCUIT.
1. Turn ignition switch ``ON''.
2. Select ``FUEL CUT SOL/V'' in
``ACTIVE TEST'' mode with
CONSULT.
3. Touch ``ON'' and ``OFF'' alter-
nately.
4. Check that operating sound is
emitted.
--------------------------------------------------------------------------------------------------------------------------------------OR--------------------------------------------------------------------------------------------------------------------------------------
1. Turn ignition switch ``OFF''.
2. Disconnect ECM harness con-
nector and electronic fuel injec-
tion pump harness connector.
3. Check harness continuity
between terminal
V4and ECM
terminals
11 3,11 5.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Repair open circuit or short
to ground or short to power
in harness or connectors.
CHECK COMPONENT
(Fuel cut solenoid valve).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace fuel cut solenoid
valve.
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
SEF860S
SEF682VA
SEF768V
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``FUEL CUT S/V 1'' (DTC 36),
``FCV SHORT'' (DTC 37), ``FUEL CUT S/V 2'' (DTC 38)
Fuel Cut Solenoid Valve (Cont'd)
EC-133

Fuel Temperature Sensor (FTS)
The fuel temperature sensor is used to detect the fuel temperature
in the injection pump. The sensor modi®es a voltage signal from the
ECM. The modi®ed signal returns to the ECM as the fuel tempera-
ture input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.

Engine coolant tempera-
ture
ÉC (ÉF)Voltage
(V)Resistance
(kW)
þ20 (þ4) 4.6 13.67 - 16.37
20 (68) 3.5 2.306 - 2.568
60 (140) 1.8 0.538 - 0.624
80 (176) 1.2 0.289 - 0.344
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
10 P Fuel temperature sensor Engine is running.
Approximately 0 - 4.8V
Output voltage varies with
fuel temperature.
50 B Sensors' groundEngine is running.
(Warm-up condition)
Idle speedApproximately 0V
ON BOARD DIAGNOSIS LOGIC
Diagnostic
Trouble Code
No.Malfunction is detected when ...Check Items
(Possible Cause)
42+An excessively high or low voltage from the sensor is
detected by ECM.+Harness or connectors
(The sensor circuit is open or shorted.)
+Fuel temperature sensor
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
1) Turn ignition switch ``ON''.
2) Select ``DATA MONITOR'' mode with CONSULT.
3) Wait at least 5 seconds.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Turn ignition switch ``ON'' and wait at least 5 seconds.
2) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
3) Perform ``Diagnostic Test Mode II (Self-diagnostic
results)'' with ECM.
SEF666S
SEF012P
SEF748V
TROUBLE DIAGNOSIS FOR ``FUEL TEMP SENSOR'' (DTC 42)
EC-135

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK POWER SUPPLY.
1. Turn ignition switch ``OFF''.
2. Disconnect electronic fuel injection
pump harness connector.
3. Turn ignition switch ``ON''.
4. Check voltage between terminal
V1
and ground with CONSULT or tester.
Voltage:
Approximately 5V
OK
cNG
Repair harness or connec-
tors.
CHECK GROUND CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Check harness continuity between ter-
minal
V5and engine ground.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
F6,M51
+Harness connectors
M88,E106
+Harness for open or
short between ECM and
electronic fuel injection
pump
+Harness for open or
short between TCM and
electronic fuel injection
pump
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK COMPONENT
(Fuel temperature sensor).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Take proper action.
Disconnect and reconnect harness con-
nectors in the circuits. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
SEF682VB
SEF769V
SEF770V
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``FUEL TEMP SENSOR'' (DTC 42)
Fuel Temperature Sensor (FTS) (Cont'd)
EC-137