wiring NISSAN PATROL 1998 Y61 / 5.G Restraint System Workshop Manual

RESTRAINT SYSTEM
SECTION
RS
CONTENTS
PRECAUTION..................................................................1
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''...............1
SEAT BELTS...................................................................2
Front Seat Belt.............................................................3
Rear Seat Belt .............................................................5
3rd Seat Belt ................................................................7
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)............8
Precautions for SRS ``AIR BAG'' and ``Seat Belt
Pre-tensioner'' Service.................................................8
Special Service Tools ..................................................8
Description .................................................................10
SRS Component Parts Location ...............................10
Maintenance Items .................................................... 11
Removal and Installation Ð Diagnosis Sensor
Unit and Seat Belt Pre-tensioner...............................12
Removal and Installation Ð Air Bag Module and
Spiral Cable ...............................................................13
Removal Ð Air Bag Module and Spiral Cable ..........13
Removal Ð Front Passenger Air Bag Module ..........14
Installation Ð Air Bag Module and Spiral Cable .......16Installation Ð Front Passenger Air Bag Module .......16
Disposal of Air Bag Module and Seat Belt Pre-
tensioner ....................................................................17
TROUBLE DIAGNOSES Ð Supplemental
Restraint System (SRS)...............................................22
Trouble Diagnoses Introduction.................................22
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................24
Schematic ..................................................................26
Wiring Diagram Ð SRS Ð ........................................27
SRS Operation Check ...............................................30
Trouble Diagnoses with CONSULT ...........................32
Trouble Diagnoses without CONSULT ......................39
Trouble Diagnoses: ``AIR BAG'' Warning Lamp
Does Not Turn Off .....................................................43
Trouble Diagnoses: ``AIR BAG'' Warning Lamp
Does Not Turn On .....................................................43
Trouble Diagnoses: SRS Does Not Enter
Diagnosis Mode Using Door Switch ..........................44
COLLISION DIAGNOSIS...............................................45
When you read wiring diagrams:
+Read GI section, ``HOW TO READ WIRING DIAGRAMS''.
+See EL section, ``POWER SUPPLY ROUTING'' for power distribution circuit.
When you perform trouble diagnoses, read GI section, ``HOW TO FOLLOW FLOW
CHART IN TROUBLE DIAGNOSES'' and ``HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT''.
RS

Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS composition which is available to NISSAN MODEL Y61 is as follows (The composition varies
according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag in¯ation, all maintenance must be performed
by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
PRECAUTION
RS-1

Trouble Diagnoses Introduction
CAUTION:
+Do not use a circuit tester to check SRS harness connectors unless instructed to in this Service
Manual. SRS wiring harnesses except for ``SEAT BELT PRE-TENSIONER'' can be identi®ed with
yellow harness protector or yellow insulation tape before the harness connectors.
+Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged,
replace it with a new one.
+Keep ground portion clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using ``AIR BAG'' warning lamp and/or CONSULT.
System Using CONSULT Using warning lamp
Seat belt pre-tensioner X Ð
Air bag Driver air bag X X
Front passenger air bag X X
The reading of these results is accomplished using one of two modes Ð ``User mode'' and ``Diagnosis mode''.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system
malfunction through the operation of the ``AIR BAG'' warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the ``AIR BAG'' warning lamp and CONSULT are as follows:
User mode Diagnosis mode Display type
``AIR BAG'' warning lamp X X ON-OFF operation
CONSULT Ð X Monitoring
DIAGNOSIS MODE FOR CONSULT
+``SELF-DIAG [CURRENT]''
A current Self-diagnosis result (also indicated by the warning lamp ¯ashes in the Diagnosis mode) is dis-
played on the CONSULT screen in real time. This refers to a malfunctioning part requiring repairs.
+``SELF-DIAG [PAST]''
Diagnosis results previously stored in the memory are displayed on the CONSULT screen. The stored
results are not erased until memory erasing is executed.
+``TROUBLE DIAG RECORD''
With ``TROUBLE DIAG RECORD'', diagnosis results previously erased by a reset operation can be dis-
played on the CONSULT screen.
+``ECU DISCRIMINATED NO.''
The diagnosis sensor unit for each vehicle model is assigned
with its own, individual classi®cation number. This number will
be displayed on the CONSULT screen, as shown at left. When
replacing the diagnosis sensor unit, refer to the part number for
the compatibility. After installation, replacement with a correct
unit can be checked by con®rming this classi®cation number on
the CONSULT screen.
For NISSAN MODEL Y61, the diagnosis sensor unit classi®ca-
tion numbers assigned are C2 (Hardtop models) and 27 (Mod-
els except Hardtop).
SRS504
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
RS-22

Wiring Diagram Ð SRS Ð
TRS061
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
RS-27

TRS062
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Wiring Diagram Ð SRS Ð (Cont'd)
RS-28

TRS063
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Wiring Diagram Ð SRS Ð (Cont'd)
RS-29

If no self-diagnostic failure is detected on ``SELF-DIAG [CUR-
RENT]'' even though malfunction is detected in SRS Operation
Check (User mode), check the battery voltage. If the battery volt-
age is less than 9V, charge the battery. Then go to DIAGNOSTIC
PROCEDURE 3, page RS-34. If the battery voltage is OK, go to
DIAGNOSTIC PROCEDURE 4, page RS-36, to diagnose the fol-
lowing cases:
+Self-diagnostic failure ``SELF-DIAG [PAST]'' (previously stored
in the memory) might not be erased after repair.
+The SRS system malfunctions intermittently.
8. Touch ``PRINT''.
9. Compare diagnostic codes to ``CONSULT DIAGNOSTIC CODE
CHART'', page RS-33.
10. Touch ``BACK'' key of CONSULT until ``SELECT SYSTEM''
appears in order to return to User mode from Diagnosis mode,
then turn off CONSULT.
11. Turn ignition switch ``OFF'', then disconnect CONSULT and
both battery cables.
12. Repair the system as outlined by the ``Repair order'' in ``CON-
SULT DIAGNOSTIC CODE CHART'', that corresponds to the
problem code. For replacement procedure of component parts,
refer to RS-12.
13. After repairing the system, go to DIAGNOSTIC PROCEDURE
3, page RS-34 for ®nal checking.
CONSULT can only show one seat belt pre-tensioner malfunc-
tion as self-diagnosis result at a time. Check self-diagnosis
result with CONSULT whether other malfunctions are detected
after repairing one seat belt pre-tensioner malfunction.
CONSULT DIAGNOSTIC CODE CHART (``SELF-DIAG
[CURRENT]'')
Diagnostic item ExplanationRepair order
``Recheck SRS at each replacement.''
NO SELF DIAGNOSTIC
FAILURE INDICATED.When malfunction is
indicated by the ``AIR
BAG'' warning lamp in
User mode+Low battery voltage
(Less than 9V)+Go to DIAGNOSTIC PROCEDURE 3 (RS-34)
after charging battery.
+Self-diagnostic fail-
ure ``SELF-DIAG
[PAST]'' (previously
stored in the
memory) might not
be erased after
repair.
+Intermittent problem
has been detected
in the past.+Go to DIAGNOSTIC PROCEDURE 4 (RS-36).
+No malfunction is detected.+Go to DIAGNOSTIC PROCEDURE 3 (RS-34).
AIRBAG MODULE
[OPEN]+Driver's air bag module circuit is open.
(including the spiral cable)1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace the spiral cable.
4. Replace driver's air bag module. (Before disposal
of it, it must be deployed.)
5. Replace the diagnosis sensor unit.
6. Replace the harness. AIRBAG MODULE
[VB-SHORT]+Driver's air bag module circuit is shorted to
some power supply circuit. (including the spi-
ral cable)
AIRBAG MODULE
[GND-SHORT]+Driver's air bag module circuit is shorted to
ground. (including the spiral cable)
AIRBAG MODULE
[SHORT]+Driver's air bag module circuits are shorted to
each other.
SRS049
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont'd)
RS-33

Diagnostic item ExplanationRepair order
``Recheck SRS at each replacement.''
ASSIST A/B MODULE
[VB-SHORT]+Front passenger air bag module circuit is
shorted to some power supply circuit.1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace front passenger air bag module. (Before
disposal of it, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the harness. ASSIST A/B MODULE
[OPEN]+Front passenger air bag module circuit is
open.
ASSIST A/B MODULE
[GND-SHORT]+Front passenger air bag module circuit is
shorted to ground.
ASSIST A/B MODULE
[SHORT]+Front passenger air bag module circuits are
shorted to each other.
DRIVE PRE-TENSIONER
[OPEN/VB-SHORT]+The circuit for the driver's pre-tensioner is
open or shorted to some power supply circuit.1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the driver's seat belt.
(Before disposing, it must be deactivated.)
4. Replace the diagnosis sensor unit.
5. Replace the harness. DRIVE PRE-TENSIONER
[GND-SHORT]+The circuit for the driver's pre-tensioner is
shorted to ground.
ASSIST
PRE-TENSIONER
[OPEN/VB-SHORT]+The circuit for the front passenger pre-ten-
sioner is open or shorted to some power sup-
ply circuit.1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the front passenger seat belt.
(Before disposing, it must be deactivated.)
4. Replace the diagnosis sensor unit.
5. Replace the harness. ASSIST
PRE-TENSIONER
[GND-SHORT]+The circuit for the front passenger pre-ten-
sioner is shorted to ground.
CONTROL UNIT+Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the diagnosis sensor unit.
4. Replace the harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Con®rm whether malfunction is eliminated
using the air bag warning lamp or CONSULT each time repair is ®nished. If malfunction is still observed, proceed to the next
step. When malfunction is eliminated, further repair work is not required.
CONSULT can only show one seat belt pre-tensioner malfunction as self-diagnosis result at a time. Check self-diagnosis
result with CONSULT whether other malfunctions are detected after repairing one seat belt pre-tensioner malfunction.
DIAGNOSTIC PROCEDURE 3
Final checking after repairing SRS by using CONSULT Ð Diag-
nosis mode
1. After repairing SRS, connect both battery cables.
2. Connect CONSULT to Data link connector.
3. Turn ignition switch from ``OFF'' to ``ON''.
4. Touch ``START''.
SRS468
SRS046
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont'd)
RS-34

9. Diagnostic code is displayed on ``TROUBLE DIAG RECORD''.
10. Touch ``PRINT''.
11. Compare diagnostic codes to ``INTERMITTENT PROBLEM
DIAGNOSTIC CODE CHART'', page RS-38.
12. Touch ``BACK'' key of CONSULT until ``SELECT SYSTEM''
appears, then turn off CONSULT.
13. Turn ignition switch ``OFF'', then disconnect CONSULT and
both battery cables.
14. Repair the system as outlined by the ``Repair order'' in ``INTER-
MITTENT PROBLEM DIAGNOSTIC CODE CHART'', that cor-
responds to the problem code. For replacement procedure of
component parts, refer to RS-12.
15. Go to DIAGNOSTIC PROCEDURE 3, page RS-34, for ®nal
checking.
INTERMITTENT PROBLEM DIAGNOSTIC CODE CHART
(``SELF-DIAG [PAST]'' or ``TROUBLE DIAG RECORD'')
Diagnostic item Explanation Repair order
NO SELF DIAGNOSTIC
FAILURE INDICATED.When malfunction is
indicated by the ``AIR
BAG'' warning lamp in
User mode+Low battery voltage
(Less than 9V)+Go to DIAGNOSTIC PROCEDURE 3 (RS-34)
after charging battery.
+No malfunction is detected.+Go to DIAGNOSTIC PROCEDURE 3 (RS-34).
AIRBAG MODULE
[OPEN]+Driver's air bag module circuit is open.
(including the spiral cable)1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. If the harness check result is OK, replace driver's
air bag module (Before disposal of it, it must be
deployed.), diagnosis sensor unit and spiral
cable. AIRBAG MODULE
[VB-SHORT]+Driver's air bag module circuit is shorted to
some power supply circuit. (including the spi-
ral cable)
AIRBAG MODULE
[GND-SHORT]+Driver's air bag module circuit is shorted to
ground. (including the spiral cable)
AIRBAG MODULE
[SHORT]+Driver's air bag module circuits are shorted to
each other.
ASSIST A/B MODULE
[VB-SHORT]+Front passenger air bag module circuit is
shorted to some power supply circuit.1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. If the harness check result is OK, replace front
air bag module (Before disposal of it, it must be
deployed.), and diagnosis sensor unit. ASSIST A/B MODULE
[OPEN]+Front passenger air bag module circuit is
open.
ASSIST A/B MODULE
[GND-SHORT]+Front passenger air bag module circuit is
shorted to ground.
ASSIST A/B MODULE
[SHORT]+Front passenger air bag module circuits are
shorted to each other.
CONTROL UNIT+Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. If the harness check result is OK, replace diag-
nosis sensor unit.
*Intermittent problem areas cannot be easily located. For this reason, perform the procedures outlined under the repair order, then
make the ®nal system check.
SRS056
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont'd)
RS-38

AIR BAG WARNING LAMP FLASH CODE CHART
Warning
lampFlash codejd(# of ¯ashes)ExplanationRepair order
``Recheck SRS at each replacement.''
``AIR BAG'' warning lamp
0+Diagnosis results (previously stored in the
memory) might not be erased after repair.
+Intermittent problem has been detected in the
past.Go to DIAGNOSTIC PROCEDURE 8 (RS-42).
2 The driver's air bag module circuit is malfunction-
ing.1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the spiral cable.
4. Replace the driver's air bag module. (Before
disposing of it, it must be deployed.)
5. Replace the diagnosis sensor unit.
6. Replace the harness.
7 The diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the diagnosis sensor unit.
4. Replace the harness.
8 The front passenger air bag module circuit is
malfunctioning.1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the front passenger air bag module.
(Before disposing of it, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Con®rm whether malfunction is eliminated
using the air bag warning lamp or CONSULT each time repair is ®nished. If malfunction is still observed, proceed to the next
step. When malfunction is eliminated, further repair work is not required.
DIAGNOSTIC PROCEDURE 7
Final checking after repairing SRS by using ``AIR BAG'' warn-
ing lamp Ð Diagnosis mode and User mode
1. After repairing SRS connect both battery cables.
2. Open driver's door.
3. Turn ignition switch from ``OFF'' to ``ON''.
4. ``AIR BAG'' warning lamp operates in Diagnosis mode as fol-
lows:
SRS465
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Trouble Diagnoses without CONSULT (Cont'd)
RS-40