NISSAN PRIMERA 1999 Electronic Repair Manual

Preparation
SPECIAL SERVICE TOOLS
Tool number
Tool nameDescription
LM4086-0200
Board on attachment
NT001
LM4519-0000
Safety stand attachment
NT002
Board-on Lift
CAUTION:
Make sure vehicle is empty when lifting.
lThe board-on lift attachment (LM4086-0200) set at front
end of vehicle should be set on the front of the sill under
the front door opening.
lPosition attachments at front and rear ends of board-on
lift.
AGI016 FrontPantograph jack point
Attachment
(SST. No. LM4086-0200)Attachment
Side sill
LIFTING POINTS AND TOW TRUCK TOWING
GI-46

Garage Jack and Safety Stand
WARNING:
lNever get under the vehicle while it is supported only by the jack. Always use safety stands when
you have to get under the vehicle.
lPlace wheel chocks at both front and back of the wheels on the ground.
NGI021 Garage jack points
Safety stand pointsNote:
Safety stand
points are the
same as
pantograph
jack points.
Use safety stand
adapter as shown
for stable support.
Attachment
SST No. LM4519-0000
Safety standFit the lower side
sill into groove.
LIFTING POINTS AND TOW TRUCK TOWING
GI-47

2-pole Lift
WARNING:
When lifting the vehicle, open the lift arms as wide as possible and ensure that the front and rear of
the vehicle are well balanced.
When setting the lift arm, do not allow the arm to contact the brake tubes and fuel lines.
NGI022 Note:
Lift-up points are
the same as panto-
graph jack points.
SillLift padPut the sill in the groove of the lift pad to prevent the
sill from deforming. If the pad does not have a groove,
prepare a suitable attachment with one.
LIFTING POINTS AND TOW TRUCK TOWING
GI-48

Tow Truck Towing
CAUTION:
lAll applicable local laws regarding the towing operation
must be obeyed.
lIt is necessary to use proper towing equipment to avoid
possible damage to the vehicle during towing operation.
Towing is in accordance with Towing Procedure Manual
at dealer.
lWhen towing with the rear wheels on the ground, release
the parking brake and move the gearshift lever to neu-
tral position.
NISSAN recommends that vehicle be towed with the driving
(front) wheels off the ground as illustrated.
TOWING A H×CVT MODEL WITH FOUR WHEELS ON
GROUND
Observe the following restricted towing speeds and distances.
Speed:
Below 50 km/h (30 mph)
Distance:
Less than 65 km (40 miles)
CAUTION:
Never tow a H×CVT model from the rear (i.e., backward) with
four wheels on the ground as this may cause serious and
expensive damage to the transaxle.
TOWING A H×CVT MODEL WITH REAR WHEELS
RAISED (With front wheels on ground)
Never tow a H×CVT model with rear wheels raised (with front
wheels on ground) as this may cause serious and expensive
damage to the transaxle. If it is necessary to tow it with rear
wheels raised, always use a towing dolly under the front wheels.
TOWING POINT
Always pull the cable straight out from the vehicle. Never
pull on the hook at a sideways angle.
CAUTION:
Remove the front spoiler when towing the vehicle forward.
Otherwise, the towing device may damage the front spoiler.
SGI805
SGI806-A H×CVT model
NGI049 Towing hook Removable towing hook
LIFTING POINTS AND TOW TRUCK TOWING
GI-49

Grade Bolt sizeBolt
diameter*
mmPitch
mmTightening torque (Without lubricant)
Hexagon head bolt Hexagon flange bolt
N´m kg-m ft-lb in-lb N´m kg-m ft-lb in-lb
4TM6 6.0 1.0 5.1 0.52 3.8 45.1 6.1 0.62 4.5 53.8
M8 8.01.25 13 1.3 9 Ð 15 1.5 11 Ð
1.0 13 1.3 9 Ð 16 1.6 12 Ð
M10 10.01.5 25 2.5 18 Ð 29 3.0 22 Ð
1.25 25 2.6 19 Ð 30 3.1 22 Ð
M12 12.01.75 42 4.3 31 Ð 51 5.2 38 Ð
1.25 46 4.7 34 Ð 56 5.7 41 Ð
M14 14.0 1.5 74 7.5 54 Ð 88 9.0 65 Ð
7TM6 6.0 1.0 8.4 0.86 6.2 74.6 10 1.0 7 87
M8 8.01.25 21 2.1 15 Ð 25 2.5 18 Ð
1.0 22 2.2 16 Ð 26 2.7 20 Ð
M10 10.01.5 41 4.2 30 Ð 48 4.9 35 Ð
1.25 43 4.4 32 Ð 51 5.2 38 Ð
M12 12.01.75 71 7.2 52 Ð 84 8.6 62 Ð
1.25 77 7.9 57 Ð 92 9.4 68 Ð
M14 14.0 1.5 127 13.0 94 Ð 147 15.0 108 Ð
9TM6 6.0 1.0 12 1.2 9 Ð 15 1.5 11 Ð
M8 8.01.25 29 3.0 22 Ð 35 3.6 26 Ð
1.0 31 3.2 23 Ð 37 3.8 27 Ð
M10 10.01.5 59 6.0 43 Ð 70 7.1 51 Ð
1.25 62 6.3 46 Ð 74 7.5 54 Ð
M12 12.01.75 98 10.0 72 Ð 118 12.0 87 Ð
1.25 108 11.0 80 Ð 137 14.0 101 Ð
M14 14.0 1.5 177 18.0 130 Ð 206 21.0 152 Ð
1. Special parts are excluded.
2. This standard is applicable to bolts having the following
marks embossed on the bolt head.*: Nominal diameter
Grade Mark
4T ............ 4M
6
7T ............ 7 îîîNominal diameter of bolt threads (Unit: mm)
9T ............ 9îîîMetric screw threads
TIGHTENING TORQUE OF STANDARD BOLTS
GI-50

ISO 15031-2 Terminology List
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
***: Not applicable
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Absolute pressure sensor *** ***
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT-II DLC for CONSULT-II Diagnostic connector for CONSULT-II
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read only
memoryEEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control module ECM Engine control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister or Canister EVAP canister or Canister Canister
Evaporative emission canister purge control
solenoid valveEVAP canister purge control
solenoid valveCanister control solenoid valve
ISO 15031-2 TERMINOLOGY LIST
GI-51

***: Not applicable
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Evaporative emission canister purge control
valveEVAP canister purge control
valveCanister purge cut valve
Evaporative emission canister vent control
valveEVAP canister vent control
valve***
Evaporative emission canister purge volume
control valveEVAP canister purge volume
control valveCanister purge control valve
Evaporative emission control system pres-
sure sensorEVAP control system pres-
sure sensor***
Evaporative emission shut valve EVAP shut valve Shutoff valve
Evaporative emission system EVAP system Evaporative emission control system
Exhaust gas recirculation valve EGR valve EGR valve
Exhaust gas recirculation control-BPT valve EGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid
valveEGRC-solenoid valve EGR control solenoid valve
Exhaust gas recirculation temperature sensor EGR temperature sensor Exhaust gas temperature sensor
Flash electrically erasable programmable
read only memoryFEEPROM ***
Flash erasable programmable read only
memoryFEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulator IACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valveIACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control solenoid
valveIACV-idle up control solenoid
valveIdle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system ***
Ignition control module ICM ***
Indirect fuel injection system IFI system ***
Intake air temperature sensor IATS Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator MI Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure/Barometric pres-
sure switch solenoid valveMAP/BARO switch solenoid
valve***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
ISO 15031-2 TERMINOLOGY LIST
ISO 15031-2 Terminology List (Cont'd)
GI-52

***: Not applicable
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection control
Neutral position switch *** Neutral switch
Non-volatile random access memory NVRAM ***
On-board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch Park/neutral switch
Periodic trap oxidizer system PTOX system ***
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valvePAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection system *** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Tank fuel temperature sensor *** ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way+oxidation catalyst TWC+OC Catalyst
ISO 15031-2 TERMINOLOGY LIST
ISO 15031-2 Terminology List (Cont'd)
GI-53

***: Not applicable
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Three way + oxidation catalytic converter
systemTWC + OC system ***
Throttle body TB Throttle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valve Lock-up cancel solenoid
Lock-up solenoid
Turbocharger TC Turbocharger
Vacuum cut valve *** Vacuum control valve
Vacuum cut valve bypass valve *** ***
Vehicle speed sensor VSS Vehicle speed sensor
Volume air flow sensor VAFS Air flow meter
Warm up oxidation catalyst WU-OC Catalyst
Warm up oxidation catalytic converter system WU-OC system ***
Warm up three way catalyst WU-TWC Catalyst
Warm up three way catalytic converter sys-
temWU-TWC system ***
Wide open throttle position switch WOTP switch Full switch
ISO 15031-2 TERMINOLOGY LIST
ISO 15031-2 Terminology List (Cont'd)
GI-54

HEATER &
AIR CONDITIONER
SECTION
HA
CONTENTS
PRECAUTIONS AND PREPARATION.......................... 3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²............. 3
Precautions for Working with HFC-134a (R-134a) ... 3
General Refrigerant Precautions ............................... 4
Precautions for Refrigerant Connection .................... 4
Precautions for Servicing Compressor ...................... 7
Special Service Tools ................................................ 7
HFC-134a (R-134a) Service Tools and
Equipment .................................................................. 8
Precautions for Service Equipment ......................... 10
DESCRIPTION............................................................. 12
Refrigeration Cycle .................................................. 12
CSV613 Variable Displacement Compressor.......... 14
Component Layout .................................................. 18
HEATER
DESCRIPTION............................................................. 19
Control Operation .................................................... 19
Air Flow .................................................................... 19
AUTO
DESCRIPTION............................................................. 20
Introduction .............................................................. 20
Features ................................................................... 20
Control Operation .................................................... 21
Discharge Air Flow................................................... 23
HEATER
TROUBLE DIAGNOSES............................................. 24
Operational Check ................................................... 24
AUTO
TROUBLE DIAGNOSES............................................. 26
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ................................................ 26
Symptom Chart ........................................................ 28
Checking Resistor.................................................... 30
Preliminary Check.................................................... 30
Performance Test Diagnoses .................................. 33
A/C Performance Chart ........................................... 35
Trouble Diagnoses for Abnormal Pressure ............. 36
Component Location................................................ 39
Wiring Diagram - HEATER -.................................... 40
Circuit Diagram - Air Conditioner............................. 41
Wiring Diagram - A/C - ............................................ 42
Main Power Supply and Ground Circuit Check ...... 51
Diagnostic Procedure 1 ........................................... 52
Diagnostic Procedure 2: Models with relay type 1.. 54
Diagnostic Procedure 2: Models with relay type 2.. 56
Diagnostic Procedure 3: Models with relay type 1.. 57
Diagnostic Procedure 3: Models with relay type 2.. 59
Diagnostic Procedure 4: Models with relay type 1.. 61
Diagnostic Procedure 4: Models with relay type 2.. 63
Diagnostic Procedure 5 ........................................... 65
Diagnostic Procedure 6 ........................................... 66
Diagnostic Procedure 7 ........................................... 68
Diagnostic Procedure 9 ........................................... 69
Diagnostic Procedure 10 ......................................... 70
Diagnostic Procedure 11 ......................................... 74
Diagnostic Procedure 12 ......................................... 75
Diagnostic Procedure 13 ......................................... 76
Diagnostic Procedure 14 ......................................... 77
Electrical Components Inspection ........................... 78
Control Panel System .............................................. 80
HA