Trans NISSAN TEANA 2008 Service Manual

TM-1
TRANSMISSION & DRIVELINE
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SECTION TM
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CONTENTS
TRANSAXLE & TRANSMISSION
CVT: RE0F09B
BASIC INSPECTION ....................................
9
DIAGNOSIS AND REPAIR WORK FLOW .........9
Work Flow .................................................................9
Diagnostic Work Sheet ............................................10
INSPECTION AND ADJUSTMENT ....................12
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
12
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Precaution for TCM and CVT
Assembly Replacement ..........................................
12
FUNCTION DIAGNOSIS ..............................13
CVT SYSTEM .....................................................13
System Diagram ......................................................13
Component Parts Location ......................................14
MECHANICAL SYSTEM ....................................16
Cross-Sectional View ..............................................16
System Diagram ......................................................17
System Description .................................................17
Component Parts Location ......................................18
Component Description ...........................................19
HYDRAULIC CONTROL SYSTEM ....................20
System Diagram ......................................................20
System Description .................................................20
Component Parts Location ......................................21
Component Description ...........................................22
CONTROL SYSTEM ..........................................23
System Diagram ......................................................23
System Description .................................................23
Component Parts Location ......................................25
Component Description ...........................................26
LOCK-UP AND SELECT CONTROL SYSTEM
....
27
System Diagram ......................................................27
System Description ..................................................27
Component Parts Location ......................................28
Component Description ...........................................29
SHIFT CONTROL SYSTEM ..............................30
System Diagram ......................................................30
System Description ..................................................30
Component Parts Location ......................................31
Component Description ...........................................32
SHIFT LOCK SYSTEM .....................................33
System Description ..................................................33
Component Parts Location ......................................34
Component Description ...........................................34
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....35
Diagnosis Description ..............................................35
DIAGNOSIS SYSTEM (TCM) ............................37
CONSULT-III Function (TRANSMISSION) ..............37
Diagnostic Tool Function .........................................40
COMPONENT DIAGNOSIS .........................41
U1000 CAN COMM CIRCUIT ...........................41
Description ...............................................................41
DTC Logic ................................................................41
Diagnosis Procedure ...............................................41
P0615 START SIGNAL .....................................42
Description ...............................................................42
DTC Logic ................................................................42
Diagnosis Procedure ...............................................42
P0703 STOP LAMP SWITCH ...........................44
Description ...............................................................44
DTC Logic ................................................................44
Diagnosis Procedure ...............................................44
Component Inspection (Stop Lamp Switch) ............45
P0705 PARK/NEUTRAL POSITION SWITCH ...47
Description ...............................................................47

TM-2
DTC Logic ...............................................................47
Diagnosis Procedure ..............................................47
Component Inspection ............................................48
P0710 CVT FLUID TEMPERATURE SENSOR
...
50
Description ..............................................................50
DTC Logic ...............................................................50
Diagnosis Procedure ..............................................50
Component Inspection (CVT Fluid Temperature
Sensor) ...................................................................
51
P0715 INPUT SPEED SENSOR (PRI SPEED
SENSOR) ...........................................................
52
Description ..............................................................52
DTC Logic ...............................................................52
Diagnosis Procedure ..............................................52
P0720 VEHICLE SPEED SENSOR CVT (SEC-
ONDARY SPEED SENSOR) .............................
55
Description ..............................................................55
DTC Logic ...............................................................55
Diagnosis Procedure ..............................................55
P0725 ENGINE SPEED SIGNAL ......................59
Description ..............................................................59
DTC Logic ...............................................................59
Diagnosis Procedure ..............................................59
P0730 BELT DAMAGE ......................................60
Description ..............................................................60
DTC Logic ...............................................................60
Diagnosis Procedure ..............................................60
P0740 TORQUE CONVERTER CLUTCH SO-
LENOID VALVE .................................................
62
Description ..............................................................62
DTC Logic ...............................................................62
Diagnosis Procedure ..............................................62
Component Inspection (Torque Converter Clutch
Solenoid Valve) ......................................................
63
P0744 A/T TCC S/V FUNCTION (LOCK -UP) ...64
Description ..............................................................64
DTC Logic ...............................................................64
Diagnosis Procedure ..............................................64
Component Inspection (Torque Converter Clutch
Solenoid Valve) ......................................................
65
Component Inspection (Lock-up Select Solenoid
Valve) .....................................................................
65
P0745 LINE PRESSURE SOLENOID VALVE ...66
Description ..............................................................66
DTC Logic ...............................................................66
Diagnosis Procedure ..............................................66
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ........
67
P0746 PRESSURE CONTROL SOLENOID A
PERFORMANCE (LINE PRESSURE SOLE-
NOID VALVE) ....................................................
68
Description ..............................................................68
DTC Logic ...............................................................68
Diagnosis Procedure ...............................................68
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ........
69
P0776 PRESSURE CONTROL SOLENOID B
PERFORMANCE (SEC PRESSURE SOLE-
NOID VALVE) ....................................................
70
Description ..............................................................70
DTC Logic ...............................................................70
Diagnosis Procedure ...............................................70
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ........
71
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] .....................................................................
71
P0778 PRESSURE CONTROL SOLENOID B
ELECTRICAL (SEC PRESSURE SOLENOID
VALVE) ..............................................................
72
Description ..............................................................72
DTC Logic ...............................................................72
Diagnosis Procedure ...............................................72
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] .....................................................................
73
P0840 TRANSMISSION FLUID PRESSURE
SENSOR A (SEC PRESSURE SENSOR) .........
74
Description ..............................................................74
DTC Logic ...............................................................74
Diagnosis Procedure ...............................................74
P0841 PRESSURE SENSOR FUNCTION ........77
Description ..............................................................77
DTC Logic ...............................................................77
Diagnosis Procedure ...............................................77
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ........
78
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] .....................................................................
78
P0845 TRANSMISSION FLUID PRESSURE
SENSOR B (PRI PRESSURE SENSOR) ..........
80
Description ..............................................................80
DTC Logic ...............................................................80
Diagnosis Procedure ...............................................80
P0868 SECONDARY PRESSURE DOWN ........83
Description ..............................................................83
DTC Logic ...............................................................83
Diagnosis Procedure ...............................................83
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ........
84

TM-3
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P Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] .....................................................................
84
P1701 TRANSMISSION CONTROL MODULE
(POWER SUPPLY) .............................................
85
Description ..............................................................85
DTC Logic ...............................................................85
Diagnosis Procedure ...............................................85
P1705 THROTTLE POSITION SENSOR ...........88
Description ..............................................................88
DTC Logic ...............................................................88
Diagnosis Procedure ...............................................88
P1722 ESTM VEHICLE SPEED SIGNAL ..........89
Description ..............................................................89
DTC Logic ...............................................................89
Diagnosis Procedure ...............................................89
P1723 CVT SPEED SENSOR FUNCTION ........91
Description ..............................................................91
DTC Logic ...............................................................91
Diagnosis Procedure ...............................................91
P1726 ELECTRIC THROTTLE CONTROL
SYSTEM .............................................................
93
Description ..............................................................93
DTC Logic ...............................................................93
Diagnosis Procedure ...............................................93
P1740 LOCK-UP SELECT SOLENOID
VALVE ................................................................
94
Description ..............................................................94
DTC Logic ...............................................................94
Diagnosis Procedure ...............................................94
Component Inspection (Lock-up Select Solenoid
Valve) ......................................................................
95
P1745 LINE PRESSURE CONTROL .................96
Description ..............................................................96
DTC Logic ...............................................................96
Diagnosis Procedure ...............................................96
P1777 STEP MOTOR .........................................97
Description ..............................................................97
DTC Logic ...............................................................97
Diagnosis Procedure ...............................................97
Component Inspection (Step Motor) .......................98
P1778 STEP MOTOR - FUNCTION .................100
Description ............................................................100
DTC Logic .............................................................100
Diagnosis Procedure .............................................100
SHIFT POSITION INDICATOR CIRCUIT .........102
Description ............................................................102
Component Function Check ..................................102
Diagnosis Procedure .............................................102
SHIFT LOCK SYSTEM .....................................103
Description .............................................................103
Wiring Diagram - CVT SHIFT LOCK SYSTEM - ...103
Component Function Check ..................................105
Diagnosis Procedure .............................................106
Component Inspection (Stop Lamp Switch) ..........107
SPORT MODE SWITCH .................................108
Description .............................................................108
Component Function Check ..................................108
Diagnosis Procedure .............................................108
ECU DIAGNOSIS .......................................111
TCM .................................................................111
Reference Value ....................................................111
Wiring Diagram - CVT CONTROL SYSTEM - .......116
Fail-safe .................................................................120
DTC Inspection Priority Chart ................................121
DTC Index .............................................................121
SYMPTOM DIAGNOSIS ............................123
SYSTEM SYMPTOM .......................................123
Symptom Table .....................................................123
PRECAUTION ............................................135
PRECAUTIONS ...............................................135
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
135
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .................................
135
Precaution for Procedure without Cowl Top Cover ..136
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ................................................
136
Precaution for TCM and CVT Assembly Replace-
ment .......................................................................
136
Removal and Installation Procedure for CVT Unit
Connector ..............................................................
136
Precaution .............................................................138
Service Notice or Precaution .................................138
ATFTEMP COUNT Conversion Table ...................139
PREPARATION .........................................140
PREPARATION ...............................................140
Special Service Tools ............................................140
Commercial Service Tools .....................................140
ON-VEHICLE MAINTENANCE ..................142
CVT FLUID ......................................................142
Inspection ..............................................................142
Changing ...............................................................143
STALL TEST ...................................................144
Inspection and Judgment ......................................144
LINE PRESSURE TEST ..................................146
Inspection and Judgment ......................................146

TM-4
ROAD TEST .....................................................148
Description .............................................................148
Check before Engine Is Started .............................148
Check at Idle ..........................................................149
Cruise Test ............................................................150
CVT POSITION ................................................152
Inspection and Adjustment ....................................152
ON-VEHICLE REPAIR ...............................153
TRANSMISSION CONTROL MODULE ..........153
Exploded View .......................................................153
Removal and Installation .......................................153
Adjustment .............................................................154
CONTROL DEVICE .........................................155
Exploded View .......................................................155
Removal and Installation .......................................155
Inspection and Adjustment ....................................156
CONTROL CABLE ..........................................157
Exploded View .......................................................157
Removal and Installation .......................................157
Inspection and Adjustment ....................................158
OIL PAN ...........................................................159
Exploded View .......................................................159
Removal and Installation .......................................159
Inspection ..............................................................160
SECONDARY SPEED SENSOR .....................161
Exploded View .......................................................161
Removal and Installation .......................................161
Inspection ..............................................................161
DIFFERENTIAL SIDE OIL SEAL ....................162
Exploded View .......................................................162
Removal and Installation .......................................162
Inspection ..............................................................163
AIR BREATHER HOSE ...................................164
Exploded View .......................................................164
Removal and Installation .......................................164
FLUID COOLER SYSTEM ...............................165
Exploded View .......................................................165
Removal and Installation .......................................165
Inspection ..............................................................167
REMOVAL AND INSTALLATION ..............168
TRANSAXLE ASSEMBLY ..............................168
Exploded View .......................................................168
Removal and Installation .......................................168
Inspection ..............................................................170
DISASSEMBLY AND ASSEMBLY ............172
TORQUE CONVERTER ..................................172
Exploded View .......................................................172
Disassembly ..........................................................172
Assembly ..............................................................172
Inspection ..............................................................173
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
174
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
174
General Specification ............................................174
Vehicle Speed When Shifting Gears .....................174
Stall Speed ............................................................174
Line Pressure ........................................................174
Solenoid Valves ....................................................175
CVT Fluid Temperature Sensor ............................175
Primary Speed Sensor ..........................................175
Secondary Speed Sensor .....................................175
Step Motor ............................................................175
Torque Converter ..................................................175
CVT: RE0F10A
BASIC INSPECTION .................................
176
DIAGNOSIS AND REPAIR WORK FLOW .......176
Work Flow .............................................................176
Diagnostic Work Sheet .........................................177
INSPECTION AND ADJUSTMENT ..................179
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ......................................................
179
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Service After Replacing TCM
and Transaxle Assembly .......................................
179
FUNCTION DIAGNOSIS ...........................181
CVT SYSTEM ...................................................181
System Diagram ...................................................181
Component Parts Location ...................................182
MECHANICAL SYSTEM ..................................183
Cross-Sectional View ............................................183
System Diagram ...................................................184
System Description ...............................................184
Component Parts Location ...................................185
Component Description ........................................186
HYDRAULIC CONTROL SYSTEM ..................187
System Diagram ...................................................187
System Description ...............................................187
Component Parts Location ...................................188
Component Description ........................................189
CONTROL SYSTEM .........................................190
System Diagram ...................................................190
System Description ...............................................190
Component Parts Location ...................................192
Component Description ........................................193
LOCK-UP AND SELECT CONTROL SYSTEM
..
194

TM-5
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194
System Description ...............................................194
Component Parts Location ....................................195
Component Description .........................................196
SHIFT CONTROL SYSTEM .............................197
System Diagram ....................................................197
System Description ...............................................197
Component Parts Location ....................................198
Component Description .........................................199
SHIFT LOCK SYSTEM .....................................200
System Description ...............................................200
Component Parts Location ....................................201
Component Description .........................................201
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....202
Diagnosis Description ...........................................202
DIAGNOSIS SYSTEM (TCM) ...........................204
CONSULT-III Function (TRANSMISSION) ...........204
Diagnostic Tool Function .......................................207
COMPONENT DIAGNOSIS .......................208
U1000 CAN COMM CIRCUIT ...........................208
Description ............................................................208
DTC Logic .............................................................208
Diagnosis Procedure .............................................208
U1010 CONTROL UNIT (CAN) ........................209
Description ............................................................209
DTC Logic .............................................................209
Diagnosis Procedure .............................................209
P0703 STOP LAMP SWITCH ..........................210
Description ............................................................210
DTC Logic .............................................................210
Diagnosis Procedure .............................................210
Component Inspection (Stop Lamp Switch) ..........211
P0705 PARK/NEUTRAL POSITION SWITCH ..213
Description ............................................................213
DTC Logic .............................................................213
Diagnosis Procedure .............................................213
Component Inspection (Park/Neutral Position
Switch) ..................................................................
214
P0710 CVT FLUID TEMPERATURE SENSOR
..
216
Description ............................................................216
DTC Logic .............................................................216
Diagnosis Procedure .............................................216
Component Inspection (CVT Fluid Temperature
Sensor) ..................................................................
217
P0715 INPUT SPEED SENSOR (PRI SPEED
SENSOR) ..........................................................
218
Description ............................................................218
DTC Logic .............................................................218
Diagnosis Procedure .............................................218
P0720 VEHICLE SPEED SENSOR CVT (SEC-
ONDARY SPEED SENSOR) ...........................
222
Description .............................................................222
DTC Logic ..............................................................222
Diagnosis Procedure .............................................222
P0725 ENGINE SPEED SIGNAL ....................226
Description .............................................................226
DTC Logic ..............................................................226
Diagnosis Procedure .............................................226
P0730 BELT DAMAGE ...................................228
Description .............................................................228
DTC Logic ..............................................................228
Diagnosis Procedure .............................................228
P0740 TORQUE CONVERTER CLUTCH SO-
LENOID VALVE ..............................................
230
Description .............................................................230
DTC Logic ..............................................................230
Diagnosis Procedure .............................................230
Component Inspection (Torque Converter Clutch
Solenoid Valve) .....................................................
231
P0744 A/T TCC S/V FUNCTION (LOCK -UP) .232
Description .............................................................232
DTC Logic ..............................................................232
Diagnosis Procedure .............................................232
Component Inspection (Torque Converter Clutch
Solenoid Valve) .....................................................
233
Component Inspection (Lock-up Select Solenoid
Valve) ....................................................................
233
P0745 LINE PRESSURE SOLENOID VALVE .234
Description .............................................................234
DTC Logic ..............................................................234
Diagnosis Procedure .............................................234
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] .......
235
P0746 PRESSURE CONTROL SOLENOID A
PERFORMANCE (LINE PRESSURE SOLE-
NOID VALVE) ..................................................
236
Description .............................................................236
DTC Logic ..............................................................236
Diagnosis Procedure .............................................236
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] .......
237
P0776 PRESSURE CONTROL SOLENOID B
PERFORMANCE (SEC PRESSURE SOLE-
NOID VALVE) ..................................................
238
Description .............................................................238
DTC Logic ..............................................................238
Diagnosis Procedure .............................................238
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] .......
239
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] ...................................................................
239

TM-6
P0778 PRESSURE CONTROL SOLENOID B
ELECTRICAL (SEC PRESSURE SOLENOID
VALVE) ............................................................
240
Description .............................................................240
DTC Logic ..............................................................240
Diagnosis Procedure .............................................240
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] ...................................................................
241
P0840 TRANSMISSION FLUID PRESSURE
SENSOR A (SEC PRESSURE SENSOR) .......
242
Description .............................................................242
DTC Logic ..............................................................242
Diagnosis Procedure .............................................242
P0841 PRESSURE SENSOR FUNCTION ......245
Description .............................................................245
DTC Logic ..............................................................245
Diagnosis Procedure .............................................245
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] .......
246
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] ...................................................................
246
P0868 SECONDARY PRESSURE DOWN ......247
Description .............................................................247
DTC Logic ..............................................................247
Diagnosis Procedure .............................................247
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] .......
248
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] ...................................................................
248
P1701 TRANSMISSION CONTROL MODULE
(POWER SUPPLY) ..........................................
249
Description .............................................................249
DTC Logic ..............................................................249
Diagnosis Procedure .............................................249
P1705 THROTTLE POSITION SENSOR ........252
Description .............................................................252
DTC Logic ..............................................................252
Diagnosis Procedure .............................................252
P1722 ESTM VEHICLE SPEED SIGNAL ........253
Description .............................................................253
DTC Logic ..............................................................253
Diagnosis Procedure .............................................253
P1723 CVT SPEED SENSOR FUNCTION ......255
Description .............................................................255
DTC Logic ..............................................................255
Diagnosis Procedure .............................................255
P1726 ELECTRIC THROTTLE CONTROL
SYSTEM ...........................................................
257
Description .............................................................257
DTC Logic .............................................................257
Diagnosis Procedure .............................................257
P1740 LOCK-UP SELECT SOLENOID
VALVE ..............................................................
258
Description ............................................................258
DTC Logic .............................................................258
Diagnosis Procedure .............................................258
Component Inspection (Lock-up Select Solenoid
Valve) ....................................................................
259
P1745 LINE PRESSURE CONTROL ...............260
Description ............................................................260
DTC Logic .............................................................260
Diagnosis Procedure .............................................260
P1777 STEP MOTOR .......................................261
Description ............................................................261
DTC Logic .............................................................261
Diagnosis Procedure .............................................261
Component Inspection (Step Motor) .....................263
P1778 STEP MOTOR - FUNCTION .................264
Description ............................................................264
DTC Logic .............................................................264
Diagnosis Procedure .............................................264
SHIFT POSITION INDICATOR CIRCUIT .........266
Description ............................................................266
Component Function Check .................................266
Diagnosis Procedure .............................................266
SHIFT LOCK SYSTEM .....................................267
Description ............................................................267
Wiring Diagram - CVT SHIFT LOCK SYSTEM - ...267
Component Function Check .................................269
Diagnosis Procedure .............................................270
Component Inspection (Stop Lamp Switch) ..........271
SPORT MODE SWITCH ...................................272
Description ............................................................272
Component Function Check .................................272
Diagnosis Procedure .............................................272
ECU DIAGNOSIS ......................................275
TCM ..................................................................275
Reference Value ...................................................275
Wiring Diagram - CVT CONTROL SYSTEM - ......279
Fail-safe ................................................................283
DTC Inspection Priority Chart ...............................284
DTC Index .............................................................284
SYMPTOM DIAGNOSIS ...........................286
SYSTEM SYMPTOM ........................................286
Symptom Table .....................................................286
PRECAUTION ...........................................297
PRECAUTIONS ................................................297

TM-7
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P Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
297
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .................................
297
Precaution for Procedure without Cowl Top Cover ..298
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ................................................
298
Precaution for TCM and CVT Assembly Replace-
ment ......................................................................
298
Removal and Installation Procedure for CVT Unit
Connector ..............................................................
298
Precaution .............................................................299
Service Notice or Precaution .................................300
ATFTEMP COUNT Conversion Table ..................301
PREPARATION .........................................302
PREPARATION ................................................302
Special Service Tools ............................................302
Commercial Service Tools ....................................302
ON-VEHICLE MAINTENANCE ..................304
CVT FLUID .......................................................304
Inspection ..............................................................304
Changing ...............................................................305
STALL TEST ....................................................306
Inspection and Judgment ......................................306
LINE PRESSURE TEST ...................................308
Inspection and Judgment ......................................308
ROAD TEST .....................................................310
Description ............................................................310
Check before Engine Is Started ............................310
Check at Idle .........................................................311
Cruise Test ............................................................312
CVT POSITION .................................................314
Inspection and Adjustment ....................................314
ON-VEHICLE REPAIR ...............................315
TRANSMISSION CONTROL MODULE ...........315
Exploded View ......................................................315
Removal and Installation .......................................315
CONTROL DEVICE ..........................................317
Exploded View ......................................................317
Removal and Installation .......................................317
Inspection and Adjustment ....................................318
CONTROL CABLE ...........................................319
Exploded View ......................................................319
Removal and Installation .......................................319
Inspection and Adjustment ....................................320
OIL PAN ...........................................................321
Exploded View ......................................................321
Removal and Installation .......................................321
Inspection ..............................................................322
PRIMARY SPEED SENSOR ...........................323
Exploded View .......................................................323
Removal and Installation .......................................323
Inspection ..............................................................323
SECONDARY SPEED SENSOR ....................324
Exploded View .......................................................324
Removal and Installation .......................................324
Inspection ..............................................................324
DIFFERENTIAL SIDE OIL SEAL ....................325
Exploded View .......................................................325
Removal and Installation .......................................325
Inspection ..............................................................326
OIL PUMP FITTING BOLT ..............................327
Description .............................................................327
Exploded View .......................................................327
Removal and Installation .......................................327
Inspection ..............................................................327
AIR BREATHER HOSE ..................................328
Exploded View .......................................................328
Removal and Installation .......................................328
FLUID COOLER SYSTEM ..............................329
Exploded View .......................................................329
Removal and Installation .......................................329
Inspection ..............................................................331
REMOVAL AND INSTALLATION .............332
TRANSAXLE ASSEMBLY ..............................332
Exploded View .......................................................332
Removal and Installation .......................................332
Inspection ..............................................................334
DISASSEMBLY AND ASSEMBLY ............335
TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL ......................................
335
Exploded View .......................................................335
Disassembly ..........................................................335
Assembly ...............................................................335
Inspection ..............................................................336
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
337
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
337
General Specification ............................................337
Vehicle Speed When Shifting Gears .....................337
Stall Speed ............................................................337
Line Pressure ........................................................337
Solenoid Valves .....................................................338
CVT Fluid Temperature Sensor .............................338
Primary Speed Sensor ..........................................338
Secondary Speed Sensor ......................................338

TM-10
< BASIC INSPECTION >[CVT: RE0F09B]
DIAGNOSIS AND REPAIR WORK FLOW
 Stall test. Refer to TM-144, "Inspection and Judgment".
>> GO TO 3.
3.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is detected.
 Record DTC.
 Erase DTC. Refer to TM-35, "
Diagnosis Description".
Is any DTC detected?
YES >> GO TO 4.
NO >> GO TO 5.
4.PERFORM DIAGNOSTIC PROCEDURE
Perform “Diagnostic Procedure” for the displayed DTC. Repair detected items.
>> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform “DTC CONFIRMATION PROCEDURE” for the displayed DTC.
Is DTC detected?
YES >> GO TO 4.
NO >> GO TO 6.
6.CHECK SYMPTOM 2
Confirm the symptom described by the customer.
Is any malfunction present?
YES >> GO TO 7.
NO >> INSPECTION END
7.ROAD TEST
Perform “ROAD TEST”. Refer to TM-148, "
Description".
>> GO TO 8.
8.CHECK SYMPTOM 3
Confirm the symptom described by the customer.
Is any malfunction present?
YES >> GO TO 2.
NO >> INSPECTION END
Diagnostic Work SheetINFOID:0000000003848915
INFORMATION FROM CUSTOMER
KEY POINTS
WHAT..... Vehicle & CVT model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequencyo Continuouso Intermittent ( times a day)

TM-12
< BASIC INSPECTION >[CVT: RE0F09B]
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Precaution for TCM
and CVT Assembly Replacement
INFOID:0000000003848916
CAUTION:
• Check if new data (Unit ID) are entered correctly after replacing CVT assembly and erasing data in
TCM. (Connect CONSULT-III, and then turn ignition switch OFF.)
 When replacing CVT assembly or TCM, refer to the pattern table below and erase the EEPROM in the
TCM if necessary.
EEPROM ERASING PATTERNS
METHOD FOR ERASING THE EEPROM IN THE TCM
1. Turn ignition switch ON.
2. Move selector lever to “R” position.
3. Perform “Self-Diagnostic Results” mode for “TRANSMISSION”.
4. Press the brake pedal and turn the brake switch ON.
5. Press the accelerator pedal (0.5/8 - 4/8 throttle) not to exceed the half, and hold it in the half or less open
position. (This will set the closed throttle position signal to OFF and the wide open throttle position signal
to OFF.)
6. Perform “ERASE”.
7. Wait 3 seconds and then release the accelerator pedal.
8. Turn ignition switch OFF.
METHOD FOR WRITING DATA FROM THE ROM ASSEMBLY IN THE TRANSAXLE
In the following procedure, the TCM reads data from the ROM assembly and writes it to the EEPROM in the
TCM.
1. Erase the EEPROM in the TCM.
2. Move selector lever to “P” position.
3. Turn ignition switch ON.
CHECK METHOD
 Standard: About 2 seconds after the ignition switch ON, the CVT indicator lamp lights up for 2 seconds.
 Non-standard: Even after the ignition switch ON, the CVT indicator lamp does not light up after 2 seconds or
illuminates immediately.
CAUTION:
Perform in the “P” or “N” position.
Action for Non-standard
 Replace the CVT assembly.
 Replace the TCM.
CVT assembly TCM Erasing EEPROM in TCM Remarks
Replaced Replaced Not requiredNot required because the EEPROM in the TCM is in
the default state. (CVT assembly must be replaced
first.)
Not replaced Replaced Not requiredNot required because the EEPROM in the TCM is in
the default state.
Replaced Not replaced RequiredRequired because data has been written in the EE-
PROM in the TCM and because the TCM cannot write
data from the ROM assembly in the transmission.

MECHANICAL SYSTEM
TM-17
< FUNCTION DIAGNOSIS >[CVT: RE0F09B]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
System DiagramINFOID:0000000003848920
System DescriptionINFOID:0000000003848921
Transmits the power from the engine to the drive wheel.
JPDIA0755GB