Condition NISSAN TERRANO 2002 Service Manual PDF

SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointHARD/NO
START/RESTART
(EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGWarranty symptom code AA AB AC AD AE AF
ENGINE CONTROL
EGR volume control valve circuit*a, *b
EC-222
*c*8
Glow relay circuit*a 1111
EC-239*9
*b*10
ECM relay (Self-shutoff) circuit*a 111
EC-79
*b*11
ECM, Connector circuit *a, *b2222222222222EC-121,
200, 213
Air conditioner relay circuit*a
EC-289*12
*b*13
Air conditioner switch circuit*a, *c
EC-289*13
*b*14
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*8: Does not stop operating.
*9: Glow lamp does not turn on.
*10: Glow lamp does not turn off. *11: Ground short makes engine unable to stop.
*12: Air conditioner does not operate.
*13: Air conditioner does not stop operating.
*14: Air conditioner does not work.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-64

SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cutBLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
EGR volume control valve circuit*a, *b
EC-222
*c 1 *8
Glow relay circuit*a 1
EC-239*9
*b*10
ECM relay (Self-shutoff) circuit*a 1
EC-79
*b 1 1 *11
ECM, Connector circuit *a, *b222222222222EC-121,
200, 213
Air conditioner relay circuit*a
EC-289*12
*b*13
Air conditioner switch circuit*a, *c
EC-289*13
*b*14
1 - 5: The numbers refer to the order of inspection.
*a: Open
*b: Short
*c: Ground short
*d: Noise
*8: Does not stop operating.
*9: Glow lamp does not turn on.
*10: Glow lamp does not turn off.
*11: Ground short makes engine unable to stop.
*12: Air conditioner does not operate.
*13: Air conditioner does not stop operating.
*14: Air conditioner does not work.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-65

CONSULT-II Reference Value in Data Monitor
Mode
Remarks:
ISpecification data are reference values.
ISpecification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPS×RPM (TDC)
ITachometer: Connect
IRun engine and compare tachometer indication with the CONSULT-II value.Almost the same speed as the
CONSULT-II value.
CMPS×RPM-PUMP
COOLAN TEMP/SIEngine: After warming up More than 70ÉC (158ÉF)
VHCL SPEED SEITurn drive wheels and compare speedometer indication with the CONSULT-II valueAlmost the same speed as the
CONSULT-II value
FUEL TEMP SENIEngine: After warming up More than 40ÉC (104ÉF)
ACCEL POS SENIIgnition switch: ON
(Engine stopped)Accelerator pedal: fully released 0.40 - 0.60V
Accelerator pedal: fully depressed Approx. 4.5V
FULL ACCEL SWIIgnition switch: ON
(Engine stopped)Accelerator pedal: fully depressed ON
Except above OFF
ACCEL SW (FC)IIgnition switch: ON
(Engine stopped)Accelerator pedal: fully released CLOSE
Accelerator pedal: slightly open OPEN
OFF ACCEL SWIIgnition switch: ON
(Engine stopped)Accelerator pedal: fully released ON
Accelerator pedal: slightly open OFF
SPILL/VIEngine: After warming up Approx. 13ÉCA
BATTERY VOLTIIgnition switch: ON (Engine stopped) 11 - 14V
P/N POSI SWIIgnition switch: ONShift lever: Park/Neutral ON
Except above OFF
START SIGNALIIgnition switch: ON,START,ON OFF,ON,OFF
AIR COND SIGIEngine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
BRAKE SWIIgnition switch: ONBrake pedal: depressed ON
Brake pedal: released OFF
IGN SWIIgnition switch: ON,OFF ON,OFF
WARM UP SWIIgnition switch: ONHeat up switch: ON ON
Heat up switch: OFF OFF
MAS AIR/FL SEIEngine: After warming up
IAir conditioner switch: OFF
IShift lever: Neutral position
INo-loadIdle 1.6 - 2.0V
DECELER F/CUTIEngine: After warming up Idle OFF
INJ TIMG C/VIEngine: After warming up, idle the engine. Approx. 50 - 70%
AIR COND RLYIEngine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
GLOW RLYIRefer to EC-239.
COOLING FANIWhen cooling fan is stopped. OFF
IWhen cooling fan operates. ON
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
EC-66

MONITOR ITEM CONDITION SPECIFICATION
EGR VOL CON/VIEngine: After warming up
IAir conditioner switch: ªOFFº
IShift lever: Neutral position
INo-loadAfter 1 minute of idling More than 10 steps
Revving engine from idle to 3,200 rpm 0 step
VNT S/V 1IEngine: After warming up
IAir conditioner switch: ªOFFº
IShift lever: Neutral position
INo-loadIdle Approx. 56%
2,000 rpm Approx. 20%
BARO SENIIgnition switch: ONAltitude
Approx.0m(0ft): Approx. 100.62
kPa (1.0062 bar, 1.026 kg/cm
2,
14.59 psi)
Approx. 1,000 m (3,281 ft): Approx.
88.95 kPa (0.8895 bar, 0.907
kg/cm
2, 12.90 psi)
Approx. 1,500 m (4,922 ft): Approx.
83.16 kPa (0.8316 bar, 0.848
kg/cm
2, 12.06 psi)
Approx. 2,000 m (6,562 ft): Approx.
78.36 kPa (0.7836 bar, 0.799
kg/cm
2, 11.36 psi)
SWRL CON S/V 1ILift up the vehicle
IEngine: After warming up let it idle for
more than 1 second.
IAir conditioner switch: ªOFFº
INo-loadShift lever: Except ªPº and ªNeutralº posi-
tionsON
Shift lever: Neutral position OFF
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
CONSULT-II Reference Value in Data Monitor
Mode (Cont'd)
EC-67

ECM HARNESS CONNECTOR TERMINAL LAYOUT
ECM INSPECTION TABLE
Remarks: Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
2 L/GIntake air control valve
control solenoid valveEngine is running.
BATTERY VOLTAGE
(11 - 14V)
Ignition switch ªOFFº
For a few seconds after turning ignition
switch ªOFFºApproximately 0.1V
4 G ECM relay (Self-shutoff)Ignition switch ªONº
Ignition switch ªOFFº
For a few seconds after turning ignition
switch ªOFFºApproximately 0.25V
Ignition switch ªOFFº
A few seconds passed after turning ignition
switch ªOFFºBATTERY VOLTAGE
(11 - 14V)
SEF064P
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-70

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
5 L/B TachometerEngine is running.
Warm-up condition
Idle speedApproximately 5.7V
SEF255Z
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 6V
SEF256Z
14 LG/R Cooling fan relayEngine is running.Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
Engine is running.
Cooling fan is operatingApproximately 0.1V
15 G/PU Air conditioner relayEngine is running.
Air conditioner switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating)Approximately 0.1V
16 G/W Glow lampIgnition switch ªONº
Glow lamp is ªONºApproximately 1V
Ignition switch ªONº
Glow lamp is ªOFFºBATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-71

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
17 G/Y Stop lamp switchIgnition switch ªONº
Brake pedal fully releasedApproximately 0V
Ignition switch ªONº
Brake pedal depressedBATTERY VOLTAGE
(11 - 14V)
18 LMalfunction indicator
lampIgnition switch ªONº
Approximately 1V
Engine is running.
Idle speedBATTERY VOLTAGE
(11 - 14V)
19 LG/WEngine coolant tempera-
ture sensorEngine is running.
Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature
20 PU Start signalIgnition switch ªONº
Approximately 0V
Ignition switch ªSTARTº
BATTERY VOLTAGE
(11 - 14V)
21 G/R Air conditioner switchEngine is running.
Air conditioner switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating)Approximately 0.1V
22BR/Y
(A/T)
G
(M/T)Park/Neutral position
switchIgnition switch ªONº
Gear position is ªNeutralº (M/T models)
Gear position is ªPº or ªNº (A/T models)Approximately 0V
Ignition switch ªONº
Except the above gear positionBATTERY VOLTAGE
(11 - 14V)
23 GAccelerator position sen-
sorIgnition switch ªONº
Accelerator pedal fully released0.4 - 0.6V
Ignition switch ªONº
Accelerator pedal fully depressedApproximately 4.5V
24 G/Y A/T signal No. 1Engine is running.
Warm-up condition
Idle speedVoltage goes high up once in
a few seconds
SEF448Z
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-72

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
26 Y/B Vehicle speed sensorEngine is running.
Lift up the vehicle
In 1st gear position
Vehicle speed is 10 km/h (6 MPH)0 - Approximately 4.8V
SEF257Z
Engine is running.
Lift up the vehicle
In 2nd gear position
Vehicle speed is 30 km/h (19 MPH)Approximately 2.2V
SEF258Z
29 LG/R Accelerator switch (F/C)Ignition switch ªONºAccelerator pedal fully releasedBATTERY VOLTAGE
(11 - 14V)
Ignition switch ªONº
Accelerator pedal depressedApproximately 0V
30 LG/Y A/T signal No. 3Engine is running.
Warm-up condition
Idle speedApproximately 0V
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 7.7V
31 L/YAccelerator position
switch (Idle)Ignition switch ªONº
Accelerator pedal fully releasedBATTERY VOLTAGE
(11 - 14V)
Ignition switch ªONº
Accelerator pedal depressedApproximately 0V
32 R/LAccelerator position
switch (Full)Ignition switch ªONº
Accelerator pedal releasedApproximately 0V
Ignition switch ªONº
Accelerator pedal fully depressedBATTERY VOLTAGE
(11 - 14V)
33 GElectronic control fuel
injection pumpEngine is running.
Warm-up condition
Idle speedApproximately 2.5V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-73

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
35 R Mass air flow sensorEngine is running.
Warm-up condition
Idle speed1.6 - 2.0V
37 LG/R A/T signal No. 2Engine is running.
Warm-up condition
Idle speedVoltage goes high up once in
a few seconds
SEF448Z
38 B/W Ignition switchIgnition switch ªOFFº
0V
Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
39
43B
BECM groundEngine is running.
Idle speedApproximately 0V
40 RElectronic control fuel
injection pumpEngine is running.
Warm-up condition
Idle speedApproximately 2.5V
42 OR
Data link connectorEngine is running.
Idle speed (CONSULT-II is connected and
turned on)Approximately 0V
64 OR/BApproximately 0V
65 OR/WLess than 9V
44 L/GCrankshaft position sen-
sor (TDC)Engine is running.
Warm-up condition
Idle speedApproximately 0V
SEF333Y
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 0V
SEF334Y
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-74

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
46 GCharge air pressure sen-
sorEngine is running.
Warm-up condition
Idle speedApproximately 2.0V
47 L/RCrankshaft position sen-
sor (TDC) groundEngine is running.
Warm-up condition
Idle speedApproximately 0V
48 R/BAccelerator position sen-
sor power supplyIgnition switch ªONº
Approximately 5V
49 W Sensor's power supply Ignition switch ªONº
Approximately 5V
50 B Sensors' groundEngine is running.
Warm-up condition
Idle speedApproximately 0V
51B/W
(LHD
mod-
els)
R/W
(RHD
mod-
els)Accelerator position sen-
sor groundEngine is running.
Warm-up condition
Idle speedApproximately 0V
52 YElectronic control fuel
injection pumpEngine is running.
Idle speedApproximately 0.1V
53 ORElectronic control fuel
injection pumpEngine is running.
Idle speedApproximately 1.0V
54 RSwirl control valve con-
trol solenoid valveEngine is running.
Warm-up condition
At idle speed for more than 1 second
Lift up the vehicle
Gear position is in positions other than ªPº
and ªNeutralºApproximately 0.1V
Engine is running.
Idle speed
Lift up the vehicle
Gear position is in ªPº or ªNeutralºBATTERY VOLTAGE
(11 - 14V)
56
61
11 6B/W
B/W
B/WPower supply for ECM Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-75