Ignition NISSAN TERRANO 2004 Service Repair Manual

Diagnostic Procedure
1 CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch ªONº.
2. Check the stop lamp when depressing and releasing the stop lamp switch.
MTBL0443
OK or NG
OK EGO TO 4.
NG EGO TO 2.
2 CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect stop lamp switch harness connector.
MEC027E
3. Turn ignition switch ªONº.
4. Check voltage between stop lamp switch terminal 1 and ground with CONSULT-II or tester.
SEF435Y
OK or NG
OK EGO TO 4.
NG EGO TO 3.
DTC 0807 ECM 14ZD30DDTi
EC-211
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3 DETECT MALFUNCTIONING PART
Check the following.
IFuse block (J/B) connector F114 (LHD models), M835 (RHD models)
I 15A fuse
I Harness for open and short between stop lamp switch and fuse
ERepair open circuit or short to ground or short to power in harness or connectors.
4 CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Disconnect stop lamp switch harness connector.
MEC027E
4. Check harness continuity between ECM terminal 17 and stop lamp switch terminal 2. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0807 ECM 14ZD30DDTi
Diagnostic Procedure (Cont'd)
EC-212
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ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
4 G ECM relay (Self-shutoff) Ignition switch ªONº
Ignition switch ªOFFº
For a few seconds after turning ignition switch
ªOFFº
Approximately 0.25V
Ignition switch ªOFFº
More than a few seconds after turning ignition
switch ªOFFº BATTERY VOLTAGE
(11 - 14V)
38 B/W Ignition switch Ignition switch ªOFFº
0V
Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
56
61
11 6 B/W
B/W
B/W
Power supply for ECM Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
On Board Diagnosis Logic
Malfunction is detected when ....
Check Items (Possible Cause)
I An irregular voltage signal from the ECM relay is sent to ECM. IHarness or connectors
(ECM relay circuit is open or shorted.)
I ECM relay
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Turn ignition switch ªOFFº, wait at least 20 seconds and then
turn ªONº.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-216.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº.
2) Turn ignition switch ªOFFº, wait at least 20 seconds and then turn ªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-216.SEF817Y
DTC 0902 ECM RLYZD30DDTi
EC-214
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Diagnostic Procedure
1 CHECK ECM POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM relay.
MEC021E
3. Check voltage between ECM relay terminals 2, 3 and ground with CONSULT-II or tester.
MEC978DVoltage: Battery voltageOK or NG
OK EGO TO 3.
NG EGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
I 15A fuse
I Harness for open and short between ECM relay and battery
ERepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK ECM INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 56, 61, 116 and ECM relay terminal 5. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG EGO TO 4.
DTC 0902 ECM RLYZD30DDTi
EC-216
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Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I ECM input signal processing function is malfunctioning. IECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Turn ignition switch ªOFFº, wait at least 20 seconds and then
turn ªONº.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-219.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 2 seconds.
2) Turn ignition switch ªOFFº, wait at least 20 seconds and then turn ªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-219.
SEC220B
SEF817Y
DTC 0903 ECM 15ZD30DDTi
EC-218
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Diagnostic Procedure
1 INSPECTION START
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªSELF DIAG RESULTSº mode with CONSULT-II.
3. Touch ªERASEº.
4. Perform ªDTC Confirmation Procedureº, EC-218, again.
5. Is the malfunction displayed again?
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Erase the Diagnostic Test Mode II (Self-diagnostic results) memory.
3. Perform ªDTC Confirmation Procedureº, EC-218, again.
4. Perform ªDiagnostic Test Mode II (Self-diagnostic results)º.
5. Is the DTC 0903 displayed again?
YesorNo
Ye s EReplace ECM.
No EINSPECTION END
DTC 0903 ECM 15ZD30DDTi
EC-219
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DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 1 second.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-224.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 1 second.
2) Turn ignition switch ªOFFº, wait at least 5 seconds and then turnªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-224.
SEF817Y
DTC 0905 TURBO PRESSUREZD30DDTi
EC-221
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Diagnostic Procedure
1 CHECK CHARGE AIR PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Stop engine.
2. Disconnect charge air pressure sensor harness connector.
SEF283Z
3. Turn ignition switch ªONº.
4. Check voltage between charge air pressure sensor terminal 1 and ground with CONSULT-II or tester.
SEF306Z
OK or NG
OK EGO TO 3.
NG EGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
I Harness connectors F135, M842 (RHD models)
I Harness for open or short between charge air pressure sensor and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK CHARGE AIR PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between charge air pressure sensor terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG EGO TO 4.
DTC 0905 TURBO PRESSUREZD30DDTi
EC-224
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4 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
I Harness connectors F135, M852 (RHD models)
I Harness for open or short between ECM and charge air pressure sensor
ERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK CHARGE AIR PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and charge air pressure sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 7.
NG EGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
I Harness connectors F135, M842 (RHD models)
I Harness for open or short between charge air pressure sensor and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK CHARGE AIR PRESSURE SENSOR
1. Remove charge air pressure sensor with its harness connector connected.
2. Turn ignition switch ªONº.
3. Use pump to apply pressure to charge air pressure sensor as shown in the figure.
CAUTION:
IAlways calibrate the pressure pump gauge when using it.
I Inspection should be done at room temperature [10 - 30ÉC (50 - 86ÉF)].
4. Check the output voltage between charge air pressure sensor terminal 2 and engine ground.
SEF449Z
OK or NG
OK EGO TO 8.
NG EReplace charge air pressure sensor.
DTC 0905 TURBO PRESSUREZD30DDTi
Diagnostic Procedure (Cont'd)
EC-225
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Description
SYSTEM DESCRIPTION
SensorInput Signal to ECMECM FunctionActuator
Electronic controlled fuel injection pump Fuel injection signal
EGR volume
controlEGR volume control valve
Crankshaft position sensor (TDC) Engine speed
Vehicle speed sensor
Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Battery Battery voltage
Mass air flow sensor Amount of intake air
Air conditioner switch Air conditioner operation
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions.
The EGR volume control valve remains close under the following
conditions.
IEngine stopped
I Engine starting
I Low engine coolant temperature
I Excessively high engine coolant temperature
I High engine speed
I Wide open throttle
I Low battery voltage
COMPONENT DESCRIPTION
EGR volume control valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the
ECM. Two windings are turned ON and OFF in sequence. Each
time an ON pulse is issued, the valve opens or closes, changing
the flow rate. When no change in the flow rate is needed, the ECM
does not issue the pulse signal. A certain voltage signal is issued
so that the valve remains at that particular opening.
SEF908Y
SEF411Y
DTC 1003 EGR VOLUME CONT/VZD30DDTi
EC-227
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