Ignition NISSAN TERRANO 2004 Service Repair Manual

DIAGNOSTIC PROCEDURE
CHECK TCM POWER SOURCE.
1. Turn ignition switch to ªONº position.(Do not start engine.)
2. Check voltage between TCM terminals q
10,q19and ground.
Battery voltage should exist.
OK
ENG Check the following items:
IHarness for short or
open between ignition
switch and TCM (Main
harness)
I Ignition switch and fuse
Refer to EL section
(ªPOWER SUPPLY
ROUTINGº).
CHECK A/T FLUID TEMPERATURE
SENSOR WITH TERMINAL CORD
ASSEMBLY.
1. Turn ignition switch to ªOFFº position.
2. Disconnect terminal cord assembly connector in engine compartment.
3. Check resistance between terminals q
6
andq7when A/T is cold.
Resistance: Cold [20ÉC (68ÉF)]Approximately 2.5 kW
4. Reinstall any part removed.
OK
ENG 1. Remove oil pan.
2. Check the following items:
I A/T fluid temperature
sensor
Refer to ªCOMPONENT
INSPECTIONº on next
page.
I Harness of terminal cord
assembly for short or
open
qA
(Go to next page.)
YAT418
YAT317
H
H
TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP SEN
A/T Fluid Temperature Sensor and TCM Power
Source (Cont'd)
AT-79
http://vnx.su/

DIAGNOSTIC PROCEDURE
Perform diagnostic test mode II (self-
diagnostic results) for engine control.
Check ignition signal circuit condition.
OK
ENGCheck ignition signal circuit
for engine control. Refer to
EC section [TROUBLE
DIAGNOSIS FOR ªIGN
SIGNAL-PRIMARYº (DTC
21)].
CHECK INPUT SIGNAL.
1. Start engine.
2. Select ªECU INPUT SIGNALSº in Data Monitor.
3. Read out the value of ªENGINE SPEEDº.
Check engine speed changes
according to throttle position.
---------------------------------------------------------------------------------------------------------------------- -OR -----------------------------------------------------------------------------------------------------------------------
1. Start engine.
2. Check voltage between TCM ter- minal q
39and ground.
Voltage (Idle speed): Approximately 0.8V
Voltage (2,000 rpm): Approximately 2.2V
OK
ENG Check the following items:
IHarness for short or
open between TCM and
ECM
I Resistor
Refer to EC section
[TROUBLE DIAGNOSIS
FOR ªIGN SIGNAL-PRI-
MARYº (DTC 21)].
Perform ªSELF-DIAGNOSIS CODE CON-
FIRMATION PROCEDUREº, AT-82.
OK
ENG 1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin terminals for damage or
loose connection with
harness connector.
INSPECTION END
YAT320
H
H
H
TROUBLE DIAGNOSIS FOR ENGINE SPEED SIG
Engine Speed Signal (Cont'd)
AT-83
http://vnx.su/

DIAGNOSTIC PROCEDURE
CHECK GROUND CIRCUIT.
1. Turn ignition switch to ªOFFº position.
2. Disconnect terminal cord assembly connector in engine compartment.
3. Check resistance between terminal q
4
and ground.
Resistance: 2.5 - 5W
OK
ENG
1. Remove control valve
assembly. Refer to
AT-118.
2. Check the following items:
ILine pressure solenoid
valve
Refer to ªCOMPO-
NENT INSPECTIONº
on next page.
I Harness of terminal
cord assembly for
short or open
CHECK POWER SOURCE CIRCUIT.
1. Turn ignition switch to ªOFFº position.
2. Disconnect TCM harness connector.
3. Check resistance between terminal q
4
and TCM harness connector terminal
q
2.
Resistance: 11.2 - 12.8W
OK
ENG Check the following items:
IDropping resistor
Refer to ªCOMPONENT
INSPECTIONº on next
page.
I Harness for short or
open between TCM ter-
minal q
2and terminal
cord assembly (Main
harness)
CHECK POWER SOURCE CIRCUIT.
1. Turn ignition switch to ªOFFº position.
2. Check resistance between terminal q
4
and TCM harness connector terminal
q
1.
Resistance: Approximately 0W
If OK, check harness for short to
ground and short to power.
3. Reinstall any part removed.
OK
ENG Repair open circuit or short
to ground or short to
power in harness or con-
nector.
Perform ªSELF-DIAGNOSIS CODE CON-
FIRMATION PROCEDUREº, AT-86.
OK
ENG1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin terminals for damage or
loose connection with
harness connector.
INSPECTION END
YAT321
YAT420
H
H
H
H
TROUBLE DIAGNOSIS FOR LINE PRESSURE S/V
Line Pressure Solenoid Valve (Cont'd)
AT-87
http://vnx.su/

DIAGNOSTIC PROCEDURE
CHECK PARK/NEUTRAL POSITION
SWITCH CIRCUIT.
1. Turn ignition switch to ªONº posi-tion.
(Do not start engine.)
2. Select ªECU INPUT SIGNALSº in Data Monitor.
3. Read out ªR, N, D, 2 and 1 posi- tion switchesº moving selector
lever to each position.
Check the signal of the selector
lever position is indicated properly.
---------------------------------------------------------------------------------------------------------------------- -OR -----------------------------------------------------------------------------------------------------------------------
1. Turn ignition switch to ªONº posi-
tion. (Do not start engine.)
2. Check voltage between TCM ter- minals q
26,q27,q34,q35,q36and
ground while moving selector
lever through each position.
Voltage: B: Battery voltage
0: 0V
OK
ENG Check the following items:
IPark/neutral position
switch
Refer to ªCOMPONENT
INSPECTIONº, AT-119.
I Harness for short or
open between ignition
switch and park/neutral
position switch (Main
harness)
I Harness for short or
open between park/
neutral position switch
and TCM (Main harness)
I Diode
qA
(Go to next page.)
Lever position Terminal No.
q36q35q34q27q26
P, N B0000
R0 B000
D00 B00
2 000 B0
1 0000 B
YAT326
H
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Park/neutral Position, Overdrive Control or
Throttle (Accelerator) Position Switches
(Cont'd)
AT-94
http://vnx.su/

qA
CHECK OVERDRIVE CONTROL
SWITCH CIRCUIT.
1. Turn ignition switch to ªONº posi-tion.
(Do not start engine.)
2. Select ªECU INPUT SIGNALSº in Data Monitor.
3. Read out ªOVERDRIVE SWITCHº. Check the signal of the overdrive
control switch is indicated prop-
erly.
(Overdrive control switch ªONº
displayed on CONSULT-II means
overdrive ªOFFº.)
---------------------------------------------------------------------------------------------------------------------- -OR -----------------------------------------------------------------------------------------------------------------------
1. Turn ignition switch to ªONº posi-
tion.
(Do not start engine.)
2. Check voltage between TCM ter- minal q
22and ground when over-
drive control switch is ªONº and
ªOFFº.
OK
ENG Check the following items.
IOverdrive control switch
Refer to ªCOMPONENT
INSPECTIONº, AT-119.
I Harness for short or
open between TCM and
overdrive control switch
(Main harness)
I Harness for short or
open of ground circuit for
overdrive control switch
(Main harness)
qB(Go to next page.)
Switch position Voltage
ON Battery voltage
OFF 1V or less
YAT327
H
H
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Park/neutral Position, Overdrive Control or
Throttle (Accelerator) Position Switches
(Cont'd)
AT-95
http://vnx.su/

qB
CHECK THROTTLE (ACCELERATOR)
POSITION SWITCH CIRCUIT.
1. Turn ignition switch to ªONº posi-tion.
(Do not start engine.)
2. Select ªECU INPUT SIGNALSº in Data Monitor.
3. Read out ªCLOSED THL/SWº and ªW/O THRL/P-SWº depressing
and releasing accelerator pedal.
Check the signal of throttle (accel-
erator) position switch is indicated
properly.
---------------------------------------------------------------------------------------------------------------------- -OR -----------------------------------------------------------------------------------------------------------------------
1. Turn ignition switch to ªONº posi-
tion.
(Do not start engine.)
2. Check voltage between TCM ter- minals q
16,q17and ground while
depressing, and releasing accel-
erator pedal slowly. (after warming
up engine)
OK
ENG Check the following items:
IThrottle (accelerator)
position switch
Refer to ªCOMPONENT
INSPECTIONº, AT-119.
I Harness for short or
open between ignition
switch and throttle
(accelerator) position
switch (Main harness)
I Harness for short or
open between throttle
(accelerator) position
switch and TCM (Main
harness)
Perform ªDIAGNOSTIC PROCEDUREº,
AT-94.
OK
ENG
1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin terminals for damage or
loose connection with
harness connector.
INSPECTION END
Accelerator
pedal condi- tion Data monitor
CLOSED THL/SW W/O THRL/
P-SW
Released ON OFF Fully
depressed OFF ON
Accelerator
pedal
condition Voltage
Terminal No. q
16Terminal No.
q17
Released Battery
voltage 1V or less
Fully
depressed 1V or less Battery
voltage
YAT328
YAT329
H
H
H
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Park/neutral Position, Overdrive Control or
Throttle (Accelerator) Position Switches
(Cont'd)
AT-96
http://vnx.su/

Throttle (accelerator) position switch
Closed throttle position switch (idle position)
ICheck continuity between terminals q
5andq6.
Accelerator pedal condition
Continuity
Released Yes
Depressed No
ITo adjust closed throttle (accelerator) position switch, refer to
EC section (ªBasic Inspectionº, ªTROUBLE DIAGNOSIS Ð
Basic Inspectionº).
Wide open throttle position switch
I Check continuity between terminals q
4andq5.
Accelerator pedal condition
Continuity
Released No
Depressed Yes
A/T fluid temperature switch
1. Make sure the A/T fluid warning lamp lights when the key is
inserted and turned to ªONº.
2. Make sure the A/T fluid warning lamp goes off when turning the ignition switch to ªONº.
3. For removal, refer to AT-118.
4. Check resistance between terminal q
6and ground while
changing temperature as shown at left.
Temperature ÉC (ÉF) Continuity
140 (284) or more Yes
140 (284) or less No
YAT425
YAT426
YAT335
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Park/neutral Position, Overdrive Control or
Throttle (Accelerator) Position Switches
(Cont'd)
AT-98
http://vnx.su/

1. SPORT Indicator Lamp Does Not Come On
SYMPTOM:
POWER indicator lamp does not come on for about 2 seconds
when turning ignition switch to ªONº.
CHECK TCM POWER SOURCE.
1. Turn ignition switch to ªONº position.(Do not start engine.)
2. Check voltage between TCM terminals q
10,q19and ground.
Battery voltage should exist.
OK
ENG Check the following items:
IHarness for short or
open between ignition
switch and TCM (Main
harness)
I Ignition switch and fuse
Refer to EL section
(ªPOWER SUPPLY
ROUTINGº).
CHECK TCM GROUND CIRCUIT.
1. Turn ignition switch to ªOFFº position.
2. Disconnect TCM harness connector.
3. Check resistance between TCM termi- nals q
25,q48and ground.
Resistance: Approximately 0W
If OK, check harness for short to
ground and short to power.
OK
ENG Repair open circuit or short
to ground or short to
power in harness or con-
nector.
CHECK LAMP CIRCUIT.
1. Turn ignition switch to ªONº position.
2. Set overdrive control, A/T check or power switch to ªONº position.
3. Check voltage between TCM terminal q
13and ground.
Voltage: Battery voltage
4. Reinstall any part removed.
OK
ENG Check the following items:
IFuse (7.5A)
I SPORT indicator lamp
Refer to EL section
(ªWARNING LAMPSº).
I Harness for short or
open between ignition
switch and SPORT indi-
cator lamp (Main har-
ness)
Refer to EL section
(ªPOWER SUPPLY
ROUTINGº).
I Harness for short or
open between SPORT
indicator lamp and TCM
Check again.
OK
ENG
1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin terminals for damage or
loose connection with
harness connector.
INSPECTION END
YAT427
YAT428
YAT429
H
H
HH
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-99
http://vnx.su/

2. SPORT or SNOW Indicator Lamp Does NotCome On
SYMPTOM:
SPORT or SNOW indicator lamp does not come on when turn-
ing A/T mode switch to the appropriate position.
Is 1. O/D OFF, SPORT or A/T CHECK
Indicator Lamp Does Not Come On OK?
Ye s
ENo Go to 1. SPORT Indicator
Lamp Does Not Come On,
AT-97.
Check the following items:
IA/T mode switch
Refer to AT-97.
I SNOW indicator lamp
I Harness continuity between ignition
switch and A/T mode switch
I Harness continuity between A/T mode
switch and TCMENG
Repair or replace dam-
aged parts.
3. O/D OFF Indicator Lamp Does Not Come On
SYMPTOM:
O/D OFF indicator lamp does not come on when setting over-
drive control switch to ªOFFº position.
Check the following items:
IOverdrive control switch
I O/D OFF indicator lamp
I Harness continuity between ignition
switch and O/D OFF indicator lampENG
Repair or replace dam-
aged parts.
NAT309
NAT232
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-100
http://vnx.su/

BRAKE SYSTEM
SECTION
BR
CONTENTS
PRECAUTIONS AND PREPARATION ............................3
Supplement Restraint System (SRS) ²AIR BAG²
and ²SEAT BELT PRE-TENSIONER² .........................3
Precautions ..................................................................3
Preparation ..................................................................4
CHECK AND ADJUSTMENT ..........................................5
Checking Brake Fluid Level.........................................5
Checking Brake Line ...................................................5
Changing Brake Fluid ..................................................5
Brake Burnishing Procedure........................................5
BRAKE HYDRAULIC LINE .............................................6
Bleeding Brake System ...............................................8
Removal .......................................................................9
Inspection.....................................................................9
Installation ....................................................................9
LOAD SENSING VALVE ...............................................10
Removal and Installation ...........................................10
Removal ..................................................................... 11
Installation .................................................................. 11
Inspection and Adjustment ........................................12
BRAKE PEDAL AND BRACKET ..................................14
Removal and Installation ...........................................14
Removal .....................................................................15
Installation ..................................................................15
Inspection...................................................................15
Adjustment .................................................................16
MASTER CYLINDER .....................................................17
Removal .....................................................................17
Installation ..................................................................17
BRAKE BOOSTER ........................................................18
Removal and Installation ...........................................18
Inspection...................................................................18
Installation ..................................................................19
VACUUM HOSE .............................................................20
Removal and Installation ...........................................20
Inspection...................................................................22
VACUUM PUMP (TD27Ti engine model) ....................24
Removal and Installation ...........................................24
Inspection...................................................................24 VACUUM PUMP (ZD30DDTi engine model)
...............26
Removal and Installation ...........................................26
FRONT DISC BRAKE ...................................................27
Pad Replacement ......................................................27
Removal .....................................................................28
Disassembly...............................................................28
Inspection...................................................................28
Assembly ...................................................................29
Inspection...................................................................29
Installation ..................................................................31
REAR DRUM BRAKE ...................................................32
Removal .....................................................................33
Shoe Replacement ....................................................34
Inspection...................................................................34
Installation ..................................................................34
PARKING BRAKE CONTROL ......................................36
Removal and Installation ...........................................36
Inspection...................................................................36
Adjustment .................................................................36
ANTI-LOCK BRAKE SYSTEM ......................................38
Purpose......................................................................38
Operation ...................................................................38
ABS Hydraulic Circuit ................................................38
System Description ....................................................39
Removal and Installation ...........................................43
TROUBLE DIAGNOSES ...............................................48
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................48
Component Parts and Harness Connector
Location .....................................................................49
Circuit Diagram for Quick Pinpoint Check.................50
Wiring Diagram - ABS - .............................................51
CONSULT-II ...............................................................59
CONSULT-II Inspection Procedure............................60
Preliminary Check......................................................66
Ground Circuit Check ................................................67
Diagnostic Procedure 1 (Not self-diagnostic item) ....68
Diagnostic Procedure 2 (Warning lamp stays on
when ignition switch is turned ON)............................70
http://vnx.su/