Ext NISSAN TIIDA 2007 Service Repair Manual

TIMING BELT
EM-291
< ON-VEHICLE REPAIR >[K9K]
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TIMING BELT
Exploded ViewINFOID:0000000001381499
Removal and InstallationINFOID:0000000001381500
CAUTION:
 Apply new engine oil to parts marked in illustration before installation.
 Replace any belt that has been removed.
 Never turn the engine in the direction opposite to that of normal operation.
 When replacing the timing belt, be sure to replace the timing belt tensioner.
 Do not run the engine without the drive belts to avoid damaging the crankshaft pulley.
REMOVAL
1. Remove front wheel RH. Refer to WT-6, "Rotation".
2. Remove fender protector RH. Refer to EXT-22, "
Removal and Installation".
3. Remove engine cover.
4. Remove drive belt. Refer to EM-291, "
Removal and Installation".
5. Support the engine using suitable tool.
6. Remove RH engine torque rod.
7. Remove RH engine mounting support bracket and RH engine mounting insulator.
1. Timing belt inner cover 2. Timing belt 3. Camshaft sprocket
4. Camshaft sprocket stud bolt 5. Timing belt tensioner 6. Timing belt cover
7. Cylinder head suspended bracket 8. Crankshaft pulley 9. Crankshaft sprocket (timing belt)
10. Oil seal 11. Crankshaft cover 12. Gasket
A. 30.0 N·m (3.1 kg-m, 22 ft-lb) and 86 degrees
B. 120.0 N·m (12 kg-m, 89 ft-lb) and 95 degrees
E1BIA0022GB

EM-298
< ON-VEHICLE REPAIR >[K9K]
CAMSHAFT
CAMSHAFT
Exploded ViewINFOID:0000000001381501
Removal and InstallationINFOID:0000000001381502
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
REMOVAL
1. Remove front wheel RH. Refer to WT-6, "Rotation".
2. Remove fender protector RH. Refer to EXT-22, "
Removal and Installation".
3. Remove rocker cover. Refer to EM-289, "
Removal and Installation".
4. Remove electronic throttle control actuator. Refer to EM-272, "
Exploded View".
5. Remove vacuum pump. Refer to EM-280, "
Removal and Installation".
6. Remove drive belt. Refer to EM-263, "
Removal and Installation".
7. Support the engine using suitable tool.
CAUTION:
Put a piece of wood or something similar as supporting surface to secure a completely stable con-
dition.
8. Remove timing belt. Refer to EM-291, "
Removal and Installation".
9. Remove camshaft brackets.
10. Remove camshaft.
11. Remove valve lifter.
INSTALLATION
1. Camshaft sprocket stud bolt 2. Camshaft sprocket 3. Oil seal
4. Camshaft bracket 5. Camshaft 6. Cylinder head suspended bracket
7. Valve lifter 8. Cap 9. Cylinder head
A. 30.0 N·m (3.1 kg-m, 22 ft-lb) and 86 degrees
E1BIA0023GB

ENGINE ASSEMBLY
EM-303
< REMOVAL AND INSTALLATION >[K9K]
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Remove engine and transaxle assembly from vehicle down ward. Separate engine and transaxle.
Preparation
Remove the following parts.
 Battery ground cable.
 Engine undercover.
 LH and RH front wheels. Refer to WT-6, "
Rotation".
 LH and RH fender protectors. Refer to EXT-22, "
Removal and Installation".
Engine Room
1. Drain engine coolant. Refer to CO-58, "Draining".
CAUTION:
Perform when engine is cold.
2. Remove lower radiator hose. Refer to CO-62, "
Exploded View".
3. Drain transaxle fluid. Refer to TM-672, "
Draining".
4. Disconnect clutch tube at clutch housing and drain clutch fluid.
NOTE:
Cover clutch tube ends to prevent contamination.
5. Remove hood. Refer to DLK-214, "
Removal and Installation".
6. Remove cowl top cover and cowl top extension assembly. Refer to EXT-20, "
Removal and Installation".
7. Remove battery and battery trap. Refer to PG-6, "
Removal and Installation".
8. Disconnect engine room harness from the engine side and position aside.
9. Remove the air duct (inlet). Refer to EM-269, "
Exploded View".
10. Remove engine cover.
11. Remove blow-by hose.
12. Remove air cleaner case and air duct (suction). Refer to EM-269, "
Removal and Installation".
13. Remove reservoir tank and hoses. Refer to CO-62, "
Exploded View".
14. Remove charge air cooler hoses and tubes. Refer to EM-270, "
Exploded View".
15. Remove vacuum hose. Refer to EM-280, "
Removal and Installation".
16. Disconnect fuel feed and return hoses, and plug it to prevent fuel from draining.
17. Remove radiator upper hose. Refer to CO-62, "
Exploded View".
18. Disconnect heater hoses.
19. Disconnect transaxle side harness.
20. Disconnect breather hose transaxle side.
21. Disconnect shift cable and select cable. Refer to TM-674, "
Exploded View".
22. Remove cooling fan. Refer to CO-64, "
Removal and Installation".
23. Remove radiator. Refer to CO-62, "
Exploded View".
24. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Vehicle Underbody
1. Remove drive shaft assembly RH and LH. Refer to Removal and Installation.
2. Remove exhaust front tube. Refer to EX-14, "
Component".
3. Remove drive belt. Refer to EM-263, "
Removal and Installation".
4. Remove A/C compressor and position aside.
NOTE:
Secure it to body with a rope to avoid putting load on A/C lines.
5. Remove lower torque rod. Refer to EM-302, "
Exploded View".
Removal

EX-6
< ON-VEHICLE REPAIR >[HR16DE]
EXHAUST SYSTEM
2. Disconnect each joint and mounting rubber.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
 Always replace exhaust gaskets and seal bearings with new ones when installing.
 Discard any heated oxygen sensor 2 which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
 Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxy-
gen sensor thread cleaner and apply anti-seize lubricant (commercial service tool).
 Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen-
sor 2, resulting in the “MIL” coming on.
 Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.
 Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each part
for unusual interference, and then tighten them to the specified torque.
 When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into exhaust manifold (1) side in
the direction shown.
 Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4).
 Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
 Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side
in the direction shown.
 Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. With spring (3), tighten bolt (4).
 Be careful that the stud bolt does not interfere with the flanged
area ( ).
 Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
InspectionINFOID:0000000001700348
INSPECTION AFTER INSTALLATION
 With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.
 Check to ensure that brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration.
PBIC3797E
PBIC3798E

EXHAUST SYSTEM
EX-11
< ON-VEHICLE REPAIR >[MR18DE]
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2. Disconnect each joint and mounting rubber.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
 Always replace exhaust gaskets and seal bearings with new ones when installing.
 Discard any heated oxygen sensor 2 which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
 Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxy-
gen sensor thread cleaner and apply anti-seize lubricant (commercial service tool).
 Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen-
sor 2, resulting in the “MIL” coming on.
 Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.
 Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each part
for unusual interference, and then tighten them to the specified torque.
 When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into exhaust manifold (1) side in
the direction shown.
 Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4).
 Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
 Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side
in the direction shown.
 Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. With spring (3), tighten bolt (4).
 Be careful that the stud bolt does not interfere with the flanged
area ( ).
 Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
INSPECTION AFTER INSTALLATION
 With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.
 Check to ensure that brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration.
InspectionINFOID:0000000001696389
INSPECTION AFTER INSTALLATION
 Make sure clearance between tail tube and rear bumper is even.
 With engine running, check exhaust tube joints for gas leakage and unusual noises.
 Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
PBIC3797E
PBIC3798E

EXHAUST SYSTEM
EX-15
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 When installing each mounting rubbers, avoid twisting or unusual extension in up/down and right/
left directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into catalyst (1) side in the direc-
tion shown.
 Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4).
 Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
 Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side
in the direction shown.
 Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. With spring (3), tighten bolt (4).
 Be careful that the stud bolt does not interfere with the flanged
area ( ).
 Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
INSPECTION AFTER INSTALLATION
 With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.
 Check to ensure that brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration.
InspectionINFOID:0000000001696394
INSPECTION AFTER INSTALLATION
 With the engine running, check exhaust tube joints for gas leakage and unusual noises.
 Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
PBIC3797E
PBIC3798E

EXL-1
DRIVER CONTROLS
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SECTION EXL
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CONTENTS
EXTERIOR LIGHTING SYSTEM
BASIC INSPECTION ....................................5
DIAGNOSIS AND REPAIR WORKFLOW ..........5
Work Flow .................................................................5
FUNCTION DIAGNOSIS ...............................8
HEADLAMP (HALOGEN) ...................................8
System Diagram ........................................................8
System Description ...................................................8
Component Parts Location ........................................8
Component Description .............................................8
HEADLAMP (XENON) .......................................10
System Diagram ......................................................10
System Description .................................................10
Component Parts Location ......................................10
Component Description ..........................................11
AUTO LIGHT SYSTEM ......................................12
System Diagram ......................................................12
System Description .................................................12
Component Parts Location ......................................12
Component Description ...........................................13
HEADLAMP AIMING SYSTEM (MANUAL) .......14
System Diagram ......................................................14
System Description .................................................14
Component Parts Location ......................................14
Component Description ...........................................14
HEADLAMP AIMING SYSTEM (AUTOMAT-
IC) .......................................................................
15
System Diagram ......................................................15
System Description .................................................15
Component Parts Location ......................................15
Component Description ...........................................15
DAYTIME LIGHT SYSTEM ................................17
System Diagram ......................................................17
System Description .................................................17
Component Parts Location ......................................17
Component Description ..........................................18
FRONT FOG LAMP ..........................................19
System Diagram ......................................................19
System Description ..................................................19
Component Parts Location ......................................19
Component Description ...........................................20
REAR FOG LAMP .............................................21
System Diagram ......................................................21
System Description ..................................................21
Component Parts Location ......................................21
Component Description ..........................................21
TURN SIGNAL AND HAZARD WARNING
LAMPS ..............................................................
22
System Diagram ......................................................22
System Description ..................................................22
Component Parts Location ......................................22
Component Description ...........................................23
PARKING, LICENSE PLATE AND TAIL
LAMPS ..............................................................
24
System Diagram ......................................................24
System Description ..................................................24
Component Parts Location ......................................25
Component Description ...........................................25
DIAGNOSIS SYSTEM (BCM) ...........................26
COMMON ITEM .........................................................26
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) .....................................................
26
BCM ...........................................................................26
BCM : CONSULT-III Function (BCM - BCM) ...........26
HEADLAMP ...............................................................26
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ...........................................................
26
FLASHER ...................................................................27

EXL-3
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TURN SIGNAL AND HAZARD WARNING
LAMPS ...............................................................
66
Wiring Diagram .......................................................66
PARKING, LICENSE PLATE AND TAIL
LAMPS ...............................................................
67
WITH DAYTIME LIGHT SYSTEM .............................67
WITH DAYTIME LIGHT SYSTEM : Wiring Dia-
gram ........................................................................
67
WITHOUT DAYTIME LIGHT SYSTEM ......................67
WITHOUT DAYTIME LIGHT SYSTEM : Wiring Di-
agram ......................................................................
68
STOP LAMP .......................................................69
Wiring Diagram .......................................................69
BACK-UP LAMP ................................................70
Wiring Diagram .......................................................70
ECU DIAGNOSIS .........................................71
BCM (BODY CONTROL MODULE) ...................71
Description ..............................................................71
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................
72
Description ..............................................................72
SYMPTOM DIAGNOSIS ..............................73
EXTERIOR LIGHTING SYSTEM SYMPTOMS ....73
Symptom Table .......................................................73
NORMAL OPERATING CONDITION .................75
Description ..............................................................75
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM .................................................
76
Description ..............................................................76
Diagnosis Procedure ...............................................76
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON .......................................................
77
Description ..............................................................77
Diagnosis Procedure ...............................................77
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON ........................
78
Description ..............................................................78
Diagnosis Procedure ...............................................78
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON .......................................................
79
Description ..............................................................79
Diagnosis Procedure ...............................................79
PRECAUTION ..............................................80
PRECAUTIONS ..................................................80
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
80
ON-VEHICLE MAINTENANCE ....................81
HEADLAMP ......................................................81
Aiming Adjustment ...................................................81
FRONT FOG LAMP ..........................................83
Aiming Adjustment ...................................................83
ON-VEHICLE REPAIR .................................84
HEADLAMP ......................................................84
Bulb Replacement ...................................................84
Removal and Installation .........................................84
Disassembly and Assembly - Halogen ....................85
Disassembly and Assembly - Xenon .......................86
FRONT FOG LAMP ..........................................87
Bulb Replacement ...................................................87
Removal and Installation .........................................87
HEADLAMP AIMING CONTROL ......................88
Removal and Installation of Headlamp Aiming
Switch ......................................................................
88
Removal and Installation of Height Sensor .............89
AUTO LIGHT SYSTEM .....................................91
Removal and Installation of Light and Rain Sensor
....
91
SIDE TURN SIGNAL LAMP ..............................92
Bulb Replacement ...................................................92
Removal and Installation .........................................92
REAR COMBINATION LAMP ...........................93
Bulb Replacement ...................................................93
Removal and Installation .........................................93
Disassembly and Assembly .....................................93
HIGH-MOUNTED STOP LAMP ........................96
Bulb Replacement ...................................................96
Removal and Installation .........................................96
LICENSE PLATE LAMP ...................................98
Bulb Replacement ...................................................98
Removal and Installation .........................................98
REAR FOG LAMP ...........................................100
Bulb Replacement .................................................100
Removal and Installation .......................................100
LIGHTING & TURN SIGNAL SWITCH ...........101
Removal and Installation .......................................101
HAZARD SWITCH ..........................................102
Removal and Installation .......................................102
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
103

EXL-4
BULB SPECIFICATIONS ................................103
Headlamp ..............................................................103
Exterior Lamp ........................................................103

EXL-12
< FUNCTION DIAGNOSIS >
AUTO LIGHT SYSTEM
AUTO LIGHT SYSTEM
System DiagramINFOID:0000000001523233
System DescriptionINFOID:0000000001523234
When the lighting switch is in AUTO position, it automatically turns ON/OFF the exterior lamps in accordance
with the ambient light levels.
The light and rain sensor detects ambient brightness and converts light (lux) to voltage which is output to the
BCM. The BCM (Body Control Module) controls auto light operation according to the signal inputs from the
light and rain sensor, lighting switch and ignition switch. If conditions are met, the BCM sends a request (via
CAN communication lines) to the IPDM E/R (Intelligent Power Distribution Module Engine Room) to activate
the exterior lamps.
Component Parts LocationINFOID:0000000001523235
AWLIA0021GB
1. IPDM E/R E46, E47, E48 2. BCM M16, M17, M18, M19, M21 (view
with glove box removed)3. Combination switch M28
4. Light and rain sensor R11
AWLIA0022GB