reverse NISSAN TIIDA 2007 Service Repair Manual

TM-322
< SERVICE DATA AND SPECIFICATIONS (SDS) [TYPE 1 (4AT: RE4F03B)]
SERVICE DATA AND SPECIFICATIONS (SDS)
HIGH CLUTCH
FORWARD CLUTCH
OVERRUN CLUTCH
LOW & REVERSE BRAKE
BRAKE BAND
Driven plate thickness [mm (in)] Standard 2.0 (0.079)
Clearance [mm (in)]Standard 0.5 - 0.8 (0.020 - 0.031)
Allowable limit 1.2 (0.047)
Number of drive plates3
Number of driven plates6 (1
*1 + 5*2)
Drive plate thickness [mm (in)]Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Driven plate thickness [mm (in)] Standard
*1 *2
1.5 (0.059) 2.0 (0.079)
Clearance [mm (in)]Standard 1.4 - 1.8 (0.055 - 0.070)
Allowable limit 2.4 (0.094)
Number of drive plates5
Number of driven plates5
Drive plate thickness [mm (in)]Standard 1.8 (0.070)
Allowable limit 1.6 (0.063)
Driven plate thickness [mm (in)] Standard 2.0 (0.079)
Clearance [mm (in)]Standard 0.45 - 0.85 (0.0177 - 0.0335)
Allowable limit 1.85 (0.0728)
Number of drive plates3
Number of driven plates4
Drive plate thickness [mm (in)]Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Driven plate thickness [mm (in)] Standard 2.0 (0.079)
Clearance [mm (in)]Standard 1.0 - 1.4 (0.039 - 0.055)
Allowable limit 2.0 (0.079)
Number of drive plates4
Number of driven plates4
Drive plate thickness [mm (in)]Standard 2.0 (0.079)
Allowable limit 1.8 (0.070)
Driven plate thickness [mm (in)] Standard 2.0 (0.079)
Clearance [mm (in)]Standard 1.4 - 1.8 (0.055 - 0.070)
Allowable limit 2.6 (0.102)
Anchor end pin tightening torque [N·m (kg-m, in-lb)] 4.9 (0.50, 43)
Number of returning revolutions for anchor end pin 2.5
Lock nut tightening torque [N·m (kg-m, ft-lb)] 33.9 (3.5, 25)

TM-324
< SERVICE DATA AND SPECIFICATIONS (SDS) [TYPE 1 (4AT: RE4F03B)]
SERVICE DATA AND SPECIFICATIONS (SDS)
SEAL RING
Unit: mm (in)
TURNING TORQUE
Bearing RetainerINFOID:0000000001731403
SEAL RING CLEARANCE
Total End PlayINFOID:0000000001731404
Reverse Clutch End PlayINFOID:0000000001731405
Removal and InstallationINFOID:0000000001731406
Shift Solenoid ValvesINFOID:0000000001731407
Solenoid ValvesINFOID:0000000001731408
Output shaft seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Outer diameter Inner diameter Width
29.5 (1.161) 26.2 (1.031) 1.95 (0.0768)
Turning torque of output shaft [N·m (kg-m, in-lb)] 0.25 - 0.88 (0.03 - 0.08, 3 - 7)
Bearing retainer seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Total end play [mm (in)] 0.25 - 0.55 (0.0098 - 0.0217)
Reverse clutch end play [mm (in)] 0.65 - 1.0 (0.0256 - 0.039)
Distance between end of converter housing and torque converter [mm (in)] 16.2 (0.638)
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed)ON (Closed) OFF (Open) OFF (Open)
Solenoid valve designation Resistance (Approx.) Terminal
Shift solenoid valve A 20 - 30 Ω2
Shift solenoid valve B 5 - 20 Ω1
Overrun clutch solenoid valve 20 - 30 Ω3
Line pressure solenoid valve 2.5 - 5.0 Ω4
Torque converter clutch solenoid valve 5 - 20 Ω5

TM-328
< BASIC INSPECTION >[TYPE 2 (4AT: RE4F03B)]
DIAGNOSIS AND REPAIR WORKFLOW
1❏ Read the item on cautions concerning fail-safe and understand the customer's com-
plaint.TM-426
2❏ A/T fluid inspection, stall test and line pressure test
❏ A/T fluid inspection
TM-473❏ Leak (Repair leak location.)
❏ State
❏ Amount
3❏ Stall test
TM-477
❏ Torque converter one-way clutch
❏ Front brake
❏ High and low reverse clutch
❏ Low coast brake
❏ Forward brake
❏ Reverse brake
❏ Forward one-way clutch❏ 1st one-way
clutch
❏ 3rd one-way
clutch
❏ Engine
❏ Line pressure low
❏ Except for input
clutch and direct
clutch, clutches and
brakes OK
❏ Line pressure test - Suspected part:TM-480
4❏ Perform self-diagnosis. — Check detected items to repair or replace malfunctioning
part.TM-348 or TM-350
5❏ Perform road test.
5-1❏ Check before engine is startedTM-482
5-2❏ Check at idleTM-483
5-3 Cruise test❏ Part 1TM-485❏ Part 2TM-487
❏ Part 3TM-488
❏ Check malfunction phenomena to repair or replace malfunctioning part after completing all road test.
Refer to TM-429
.
5❏ Drive vehicle to check that the malfunction phenomenon has been resolved.
6❏ Erase the results of the self-diagnosis from the TCM and the ECM.TM-348
or TM-350

A/T CONTROL SYSTEM
TM-329
< FUNCTION DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
FUNCTION DIAGNOSIS
A/T CONTROL SYSTEM
Cross-Sectional ViewINFOID:0000000001714309
1. Converter housing 2. Oil pump 3. Brake band
4. Reverse clutch 5. High clutch 6. Front planetary gear
7. Low one-way clutch 8. Rear planetary gear 9. Forward clutch
10. Overrun clutch 11. Low & reverse brake 12. Output gear
13. Band servo piston 14. Reverse clutch drum 15. Side cover
16. Idler gear 17. Forward one-way clutch 18. Transaxle case
19. Reduction pinion gear 20. Final gear 21. Differential case
22. Input shaft 23. Torque converter
SCIA6171J

TM-330
< FUNCTION DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
Shift Mechanism
INFOID:0000000001714310
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
CLUTCH AND BAND CHART
1. Torque converter 2. Oil pump 3. Input shaft
4. Brake band 5. Reverse clutch 6. High clutch
7. Front sun gear 8. Front pinion gear 9. Front internal gear
10. Front planetary carrier 11. Rear sun gear 12. Rear pinion gear
13. Rear internal gear 14. Rear planetary carrier 15. Forward clutch
16. Forward one-way clutch 17. Overrun clutch 18. Low one-way clutch
19. Low & reverse brake 20. Parking pawl 21. Parking gear
22. Output shaft 23. Idle gear 24. Output gear
SAT998I
Clutch and brake components Abbr. Function
5Reverse clutch R/C To transmit input power to front sun gear 7.
6High clutch H/C To transmit input power to front planetary carrier 10.
15Forward clutch F/C To connect front planetary carrier 10 with forward one-way clutch 16.
17Overrun clutch O/C To connect front planetary carrier 10 with rear internal gear 13.
4Brake band B/B To lock front sun gear 7.
16Forward one-way clutch F/O.CWhen forward clutch 15 is engaged, to stop rear internal gear 13 from rotating in
opposite direction against engine revolution.
18Low one-way clutch L/O.CTo stop front planetary carrier 10 from rotating in opposite direction against en-
gine revolution.
19Low & reverse brake L & R/B To lock front planetary carrier 10.
Shift posi-
tionR/C
5H/C
6F/C
15O/C
17Band servo
F/O.C
16L/O.C
18L&R/B
19Lock-
upRemarks
2nd
apply3rd re-
lease4th ap-
ply
PPA R K
POSITION
RREVERSE
POSITION

TM-332
< FUNCTION DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
Similar to the “N” position, the clutches do not operate. The parking pawl engages with the parking gear to
mechanically hold the output shaft so that the power train is locked.
“11” Position
“D
1” and “21” Positions
SAT991I
Forward clutch
Forward one-way clutch
Overrun clutch
Low & reverse brakeAs overrun clutch engages, rear internal gear is locked by the operation of low and re-
verse brake.
This is different from that of D
1 and 21.
Engine brake Overrun clutch always engages, therefore engine brake can be obtained when deceler-
ating.
SCIA1816E

TM-336
< FUNCTION DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
“R” Position
SAT380J
Reverse clutch
Low & reverse brakeFront planetary carrier is stationary because of the operation of low and reverse brake.
Input power is transmitted to front sun gear through reverse clutch, which drives front
internal gear in the opposite direction.
Engine brakeAs there is no one-way clutch in the power transaxle line, engine brake can be obtained
when decelerating.

TM-344
< FUNCTION DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
Control Valve
INFOID:0000000001714318
FUNCTION OF CONTROL VALVES
Centrifugal Cancel MechanismINFOID:0000000001714319
FUNCTION
The centrifugal cancel mechanism is a mechanism to cancel the centrifugal hydraulic pressure instead of the
conventional check balls. It cancels the centrifugal hydraulic pressure which is generated as high clutch drum
rotates, and it allows for preventing high clutch from dragging and for providing stable high clutch piston press-
ing force in all revolution speeds.
STRUCTURE/OPERATION
Valve name Function
Pressure regulator valve, plug and sleeve
plugRegulates oil discharged from the oil pump to provide optimum line pressure for all driving
conditions.
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pres-
sure-modifier pressure (signal pressure) which controls optimum line pressure for all driv-
ing conditions.
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up
mechanism, overrun clutch, shift timing.
Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions.
Manual valve Directs line pressure to oil circuits corresponding to select positions.
Hydraulic pressure drains when the shift lever is in Neutral.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A
to meet driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th → 3rd
→ 2nd → 1st gears) in combination with shift valve B.
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in
relation to driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th → 3rd
→ 2nd → 1st gears) in combination with shift valve A.
Overrun clutch control valve Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously
with application of the brake band in D
4. (Interlocking occurs if the overrun clutch engages
during D
4.)
1st reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when downshift-
ing from the 1st position 1
2 to 11.
Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock.
In the 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to
increase the pressure-regulating point, with resultant engine brake capability.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Torque converter clutch control valve, plug
and sleeveActivates or inactivates the lock-up function.
Also provides smooth lock-up through transient application and release of the lock-up
system.
1-2 accumulator valve and piston Lessens the shock find when the 2nd gear band servo contracts, and provides smooth
shifting.
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes
the high clutch release timing, and allows for soft downshifting.
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the
overrun clutch control valve and switches between the two.
Cooler check valve At low speeds and with a small load when a little heat is generated, saves the volume of
cooler flow, and stores the oil pressure for lock-up.

TM-354
< FUNCTION DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
DIAGNOSIS SYSTEM (TCM)
t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second t4 = 1.0 second
How to Erase Self-diagnostic Results
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait for at least
5 seconds and then turn it ON again.
2. Perform "Diagnostic Procedure Without CONSULT-III".
3. Turn ignition switch OFF. (The self-diagnostic results will be erased.)
11th judgement flicker is longer than others.
Line pressure solenoid valve circuit is short-circuited or discon-
nected.
⇒ Go to XX-XX, "*****"
.12th judgement flicker is longer than others.
CAN communication line is damaged.
⇒ Go to XX-XX, "*****"
.
Lamp turns off.
Park/neutral position (PNP) switch, overdrive control switch,
closed throttle position signal or wide open throttle position signal
circuit is disconnected or TCM is damaged.
(Because overdrive control switch signal, closed throttle position
signal and wide open throttle position signal are input via CAN
communication line malfunction may continue after self-diagno-
sis.)
⇒ Go to XX-XX, "*****"
. Flickers as shown below.
Battery power is low.
Battery has been disconnected for a long time.
Battery is connected reversely.
(When reconnecting TCM connectors.—This is not a malfunction.)
⇒ Go to XX-XX, "*****"
. OD OFF indicator lamp
SCIA7083ESCIA7085E
SCIA4674ESCIA4675E

TM-430
< SYMPTOM DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
SYSTEM SYMPTOM
Shift ShockSharp shock in shift-
ing from “N” to “D” po-
sition.ON vehicle1. Engine idling speedXX-XX, "*****"

(Type 1), XX-XX,
"*****" (Type 2)
2. Accelerator pedal position sensorEC-297
(Type 1),
EC-583
(Type 2)
3. Line pressure testTM-178
4. A/T fluid temperature sensorTM-48
(Type 1),
XX-XX, "*****"

(Type 2)
5. Engine speed signalTM-56
(Type 1),
XX-XX, "*****"

(Type 2)
6. Line pressure solenoid valveTM-81
(Type 1),
XX-XX, "*****"

(Type 2)
7. Control valve assemblyXX-XX, "*****"
8. Accumulator N-DXX-XX, "*****"
OFF vehicle 9. Forward clutchXX-XX, "*****"
Too sharp a shock in
changing from D
1 to
D
2.ON vehicle1. Accelerator pedal position sensorEC-297
(Type 1),
EC-583
(Type 2)
2. Line pressure testTM-178
3. Accumulator servo releaseXX-XX, "*****"
4. Control valve assemblyXX-XX, "*****"
5. A/T fluid temperature sensorTM-48
(Type 1),
XX-XX, "*****"

(Type 2)
OFF vehicle 6. Brake bandXX-XX, "*****"
Too sharp a shock in
changing from D
2 to
D
3.ON vehicle1. Accelerator pedal position sensorEC-297
(Type 1),
EC-583
(Type 2)
2. Line pressure testTM-178
3. Control valve assemblyXX-XX, "*****"
OFF vehicle4. High clutchXX-XX, "*****"5. Brake bandXX-XX, "*****"
Too sharp a shock in
changing from D
3 to
D
4.ON vehicle1. Accelerator pedal position sensorEC-297
(Type 1),
EC-583
(Type 2)
2. Line pressure testTM-178
3. Control valve assemblyXX-XX, "*****"
OFF vehicle4. Brake bandXX-XX, "*****"5. Overrun clutchXX-XX, "*****"
6. Forward one-way clutchXX-XX, "*****"
Gear change shock
during deceleration by
releasing accelerator
pedal.ON vehicle1. Accelerator pedal position sensorEC-297
(Type 1),
EC-583
(Type 2)
2. Line pressure testTM-178
3. Overrun clutch solenoid valveTM-93
(Type 1),
XX-XX, "*****"

(Type 2)
4. Control valve assemblyXX-XX, "*****"
Large shock in chang-
ing from 1
2 to 11 in “1”
position.ON vehicle 1. Control valve assemblyXX-XX, "*****"OFF vehicle 2. Low & reverse brakeXX-XX, "*****"
Items Symptom Condition Diagnostic item Reference page