washer NISSAN TIIDA 2007 Service Service Manual

CAMSHAFT
EM-65
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1. Install the oil filter (1).
 The oil filter is assembled to the plug (3), and then install it to
the cylinder head.
2. Install intake valve timing control solenoid valve.
 Insert it straightly into the cylinder head.
 Tighten bolts after placing it completely.
3. Install valve lifter.
 If it is reused, install in its original positions.
4. Put a matching mark for positioning the camshaft (INT) and the camshaft sprocket (INT) with the following
procedure.
NOTE:
It prevents the knock pin from engaging with the incorrect pin hole after installing the camshaft (INT) and
the camshaft sprocket (INT).
a. Put the matching marks (A) on a line extending from the knock
pin position of camshaft (INT) (1) front surface.
 Put the marks on the visible position with the camshaft
sprocket installed. (Example shown)
b. Put the matching marks on a line extending from the knock pin
hole (B) position of camshaft sprocket (INT) (2). (Example
shown)
 Put the marks on the visible position with it installed to the
camshaft.
5. Install camshaft.
 Distinction between camshaft (INT and EXH) is performed with
the different shapes of rear end.
 Install camshafts to the cylinder head so that knock pins (A) on
front end are positioned as shown.
NOTE:
Though camshaft does not stop at the portion as shown, for the
placement of cam nose, it is generally accepted camshaft is
placed for the same direction.
2: Washer
PBIC3695E
PBIC3696E
1 : Camshaft (EXH)
2 : Camshaft (INT)
A : Identification mark
PBIC3698E
1 : Camshaft (EXH)
2 : Camshaft (INT)
: Upper side
PBIC3699E

EM-72
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
 Make sure that there is no foreign material on the oil filter (1) and
check it for clogging.
 Check the oil filter for damage.
 If there is some damage, replace the oil filter, the plug, and the
washer as a set.
Camshaft Runout
1. Put V-block on a precise flat table, and support No. 2 and 5 jour-
nals of camshaft.
CAUTION:
Never support No. 1 journal (on the side of camshaft
sprocket) because it has a different diameter from the other
four locations.
2. Set a dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the
camshaft runout on the dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
Camshaft Cam Height
1. Measure the camshaft cam height with a micrometer (A).
2. If wear exceeds the limit, replace camshaft.
Camshaft Journal Oil Clearance
CAMSHAFT JOURNAL DIAMETER
Measure the outer diameter of camshaft journal with a micrometer
(A).
CAMSHAFT BRACKET INNER DIAMETER
 Tighten camshaft bracket bolts with the specified torque. Refer to EM-59, "
Removal and Installation".
PBIC3693E
Standard and Limit:
Refer to EM-123, "
Camshaft".
PBIC2499E
Standard and Cam wear Limit:
Refer to EM-123, "
Camshaft".
PBIC3178J
Standard: Refer to EM-123, "Camshaft".
PBIC3179J

EM-80
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CYLINDER HEAD
CYLINDER HEAD
Removal and InstallationINFOID:0000000001381421
REMOVAL
1. Release fuel pressure. Refer to EC-377, "Inspection" (EURO-OBD), EC-681, "Inspection" (WITHOUT
EURO-OBD).
2. Drain engine coolant and engine oil. Refer to CO-11, "
Changing Engine Coolant" and LU-7, "Draining".
CAUTION:
 Perform this step when the engine is cold.
 Never spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts.
 Front fender protector (RH): Refer to EXT-22, "
Removal and Installation".
 Generator: Refer to CHG-15, "
Removal and Installation".
 Exhaust front tube: Refer to EX-5, "
Component".
 Exhaust manifold: Refer to EM-32, "
Exploded View".
 Intake manifold: Refer to EM-29, "
Exploded View".
 Fuel tube and fuel injector: Refer to EM-35, "
Exploded View".
 Water outlet: Refer to CO-24, "
Removal and Installation".
 Drive belt: Refer to EM-16, "
Removal and Installation".
 Front cover: Refer to EM-50, "
Exploded View".
 Camshaft: Refer to EM-59, "
Exploded View".
4. Remove cylinder head loosening bolts in reverse order as
shown with cylinder head wrench (commercial service tool).
1. Cylinder head assembly 2. Cylinder head bolt 3. Washer
4. Cylinder head gasket
A. Refer to EM-80
PBIC3731E
A : EXH side
B: INT side
: Engine front
PBIC3732E

ENGINE ASSEMBLY
EM-89
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REMOVAL AND INSTALLATION
ENGINE ASSEMBLY
Exploded ViewINFOID:0000000001381424
Removal and InstallationINFOID:0000000001381425
WARNING:
 Situate the vehicle on a flat and solid surface.
 Place chocks at front and back of rear wheels.
 Attach proper slingers and bolts described in PARTS CATALOG if engine slingers are not equipped.
CAUTION:
 Always be careful to work safely, avoid forceful or uninstructed operations.
 Never start working until exhaust system and coolant are cool enough.
1. Engine mounting insulator (LH) 2. Engine mounting bracket (LH) 3. Mass damper
4. Dynamic damper 5. Engine mounting insulator (RH) 6. Engine mounting stay
7. Engine mounting bracket (RH) 8. Rear engine mounting bracket 9. Rear torque rod
10. Washer 11. Engine mounting bracket (LH)
A. Front mark B. M/T models
PBIC3736E

EM-96
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
OIL PAN (UPPER)
OIL PAN (UPPER)
Exploded ViewINFOID:0000000001381430
Removal and InstallationINFOID:0000000001381431
NOTE:
The oil strainer and oil pump are included in the oil pan (upper). Individual disassembly is prohibited.
REMOVAL
1. Remove the oil pan (lower). Refer to EM-40, "Exploded View".
2. Remove front cover and timing chain. Refer to EM-50, "
Exploded View".
3. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain. Refer to EM-50,
"Exploded View".
4. Remove oil pan (upper) with the following procedure.
1. Rear oil seal 2. O-ring 3. Oil pan (upper)
4. Chain tensioner 5. Oil pump drive chain 6. Crankshaft sprocket
7. Oil pump sprocket 8. Oil pan drain plug 9. Washer
10. Oil pan (lower) 11. Oil filter stud bolt 12. Oil filter
13. Oil level sensor
A. Refer to EM-50
B. Refer to LU-9C. Oil pan side
JPBIA0553GB

EM-166
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OIL PAN
OIL PAN
ComponentINFOID:0000000001337789
Removal and InstallationINFOID:0000000001337790
REMOVAL
WARNING:
 Be careful not to burn yourself, as the engine oil is hot.
 Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin
contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as
possible.
1. Drain engine oil. Refer to LU-16, "
Changing Engine Oil".
1. Oil level gauge 2. Oil level gauge guide 3. Oil level sensor
4. Rear oil seal 5. O-ring 6. Oil pan (upper)
7. Oil pump drive chain 8. Crankshaft sprocket 9. Oil pump sprocket
10. Timing chain tensioner (for oil pump) 11. Oil pump 12. Drain plug
13. Drain plug washer 14. Oil pan (lower) 15. Oil filter
16. Connector bolt 17. Oil cooler 18. O-ring
19. O-ring A. Refer to EM-166
:Oil pan side
AWBIA0156GB

EM-210
< REMOVAL AND INSTALLATION >[MR18DE]
ENGINE ASSEMBLY
 When installation directions are specified, install parts according to the directions. Refer to EM-207, "Com-
ponent".
 Prior to installing the upper torque rod, apply a light coat of silicone
lubricant (A) to the washer facing side of the bushing inner tube as
shown.
NOTE:
 Apply silicone lubricant (A) by dabbing the outward facing tube
surface with a sponge or suitable tool.
 Do not apply excess lubricant.
 Make sure that each mounting insulator is seated properly, and tighten nuts and bolts.
 Tighten engine mounting insulator (RH) bolts in the numerical
order shown.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
 Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to LU-15, "
Inspection", CO-35, "Inspection".
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
 Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
 Bleed air from lines and hoses of applicable lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle fluid, power steering fluid, brake fluid, etc.: Vehicle front
LBIA0470E
: Vehicle front
WBIA0785E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —

EM-254
< PRECAUTION >[K9K]
PRECAUTIONS
The system is very sensitive to contamination. The risks caused by the introduction of contamination are: Damage or destruction of the high pressure injection system and the engine,
 Seizing or leaking of a component.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (par-
ticles a few microns in size) get into the system during dismantling or into the circuits via the fuel unions.
The cleanliness principle must be applied from the filter to the injectors.
WHAT ARE THE SOURCES OF CONTAMINATION?
Contamination is caused by:
 Metal or plastic chips,
 Paint,
Fibres:
- Boxes,
- Brushes,
- Paper,
- Clothing,
- Cloths,
 Foreign bodies such as hair,
 Ambient air,
Etc.
IMPORTANT: It is not possible to clean the engine using a high pressure washer because of the risk of dam-
aging connections. In addition, moisture may collect in the connectors and create electrical connection mal-
functions.
INSTRUCTIONS TO BE FOLLOWED BEFORE ANY WORK IS CARRIED OUT ON THE INJECTION SYS-
TEM
 Ensure that you have the plugs for the unions to be opened (bag of plugs sold at the Parts Stores - Nissan
part No.: 16609 00Q0B, Renault part No.: 77 01 476 857). Plugs are to be used once only. After use, they
must be thrown away (once used they are soiled and cleaning is not sufficient to make them reusable).
Unused plugs must be thrown away.
 Ensure that you have hermetically resealable plastic bags for storing removed parts. Stored parts will there-
fore be less subject to the risk of impurities. The bags must be used only once, and after use they must be
thrown away.
 Lint-free towelettes to be used for high pressure supply pump related service purpose. The use of a normal
cloth or paper for cleaning purposes is forbidden. These are not lint-free and may contaminate the fuel circuit
of the system. Each lint-free cloth should only be used once.
INSTRUCTIONS TO BE FOLLOWED BEFORE OPENING THE FUEL CIRCUIT
 For each operation, use new thinner (used thinner contains impurities). Pour it into a clean receptacle.
 For each operation, use a clean brush which is in good condition (the brush must not shed its bristles).
 Use a brush and thinners to clean the connections to be opened.
 Blow compressed air over the cleaned parts (tools, cleaned the same way as the parts, connections and
injection system zone). Check that no bristles remain adhered.
 Wash your hands before and during the operation if necessary.
 When wearing leather protective gloves, cover these with latex gloves.
INSTRUCTIONS TO BE FOLLOWED DURING THE OPERATION
 As soon as the circuit is open, all openings must be plugged to prevent impurities from entering the system.
The plugs to be used are available from the Parts Stores - Nissan part No.: 16609 00Q0B, Renault part No.:
77 01 476 857. They must not, under any circumstances, be reused.
 Close the hermetically sealed bag, even if it has to be reopened shortly afterwards. Ambient air carries con-
tamination.
 All components of the injection system that are removed must be stored in a hermetically sealed plastic bag
once the plugs have been inserted.
 The use of a brush, thinner, bellows, sponge or normal cloth is strictly forbidden once the circuit has been
opened. These items are likely to allow impurities to enter the system.
 A new component replacing an old one must not be removed from its packaging until it is to be fitted to the
vehicle.
Instructions for Fitting the Plugs
Nissan part number: 16609 00Q0B

TURBOCHARGER
EM-275
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TURBOCHARGER
Exploded ViewINFOID:0000000001381479
Removal and InstallationINFOID:0000000001381480
REMOVAL
1. Remove catalyst. Refer to EM-274, "Removal and Installation".
2. Remove turbocharger oil supply tube.
NOTE:
After applying penetrative lubricant to the mounting nuts, check for the penetration of the lubricant, and
then loosen the nuts to remove.
3. Remove turbocharger oil outlet tube.
NOTE:
After applying penetrative lubricant to the mounting nuts, check for the penetration of the lubricant, and
then loosen the nuts to remove.
4. Remove air duct (suction). Refer to EM-269, "
Exploded View".
5. Disconnect turbocharger vacuum hose.
6. Remove turbocharger from exhaust manifold.
CAUTION:
Do not disassemble or adjust the turbocharger body.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Apply engine oil to lubricate the turbocharger oil tubes.
1. Washer 2. Turbocharger oil supply tube 3. O-ring
4. Turbocharger 5. Exhaust manifold 6. Gasket
7. Turbocharger oil outlet tube 8. Gasket
MBIB1418E

INJECTION TUBE AND FUEL INJECTOR
EM-281
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INJECTION TUBE AND FUEL INJECTOR
Exploded ViewINFOID:0000000001381490
Removal and InstallationINFOID:0000000001381491
REMOVAL
CAUTION:
 Be sure to read “Precautions for Diesel Equipment”. Refer to EM-253, "
Precaution for Diesel Equip-
ment".
 Wait until the fuel temperature drops before carrying out any work.
 Order the special high pressure injection circuit plug kit.
 Never open an injector. If you open an injector by mistake, you will have to change it.
This is because of the manufacturing and installation tolerances and because there is a risk of con-
taminating the inside of the injector.
 The rod filter of the injector must not be removed.
NOTE:
It is possible to replace a single injection tube.
1. Disconnect the battery.
2. Remove the air duct (inlet). Refer to EM-269, "
Exploded View".
3. Remove engine cover. Refer to EM-270, "
Removal and Installation".
4. Remove charge air cooler hose and pipes. Refer to EM-270, "
Exploded View".
5. Remove oil level gauge guide and plug the hole.
1. Spill hose 2. Injection tube 3. Fuel injector
4. Heat protection washer 5. Fuel injector bracket 6. Fuel injector bracket spacer
7. Fuel rail stud bolt 8. Fuel rail 9. High pressure pipes protection cover
(lower)
10. Injection tube 11. High pressure supply pump 12. High pressure pipes protection cover
(upper)
13. Oil level gauge guide
E1BIA0018GB