NISSAN TIIDA 2008 Service Repair Manual

TRANSAXLE ASSEMBLY
MT-23
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DISASSEMBLY
1. Remove drain plug and gasket from clutch housing, and drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing.
4. Remove retaining pin from shift lever (1) using suitable tool.
5. Remove bracket (2) and position switch (3) from transaxle case.
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)A. Replace the parts as a set
WCIA0589E
PCIB1693E

MT-24
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
6. Remove the bolts.
7. Remove reverse idler shaft bolt ( ) and seal washer.
8. Remove transaxle case (1) upward while rotating control lever
(2).
9. Remove spring (1) of selector from return bushing (2).
10. Remove bearing preloading shim from mainshaft assembly.
11. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and
reverse fork rod (3) to neutral position.
12. Remove selector (4) from clutch housing.
PCIB1694E
PCIB1695E
PCIB1696E
PCIB1697E
PCIB1698E

TRANSAXLE ASSEMBLY
MT-25
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13. Remove retaining pin from 5th-6th shift fork using suitable tool.
14. Remove 3rd-4th and 5th-6th fork rod assembly according to the
following.
a. Lift the fork rod (1) up.
b. Remove 3rd-4th and 5th-6th fork rod assembly from clutch
housing.
15. Remove reverse gear assembly (1) according to the following:
a. Lift the input shaft assembly (2) and mainshaft assembly (3) up.
b. Remove reverse gear assembly (1) and reverse fork rod (4)
from clutch housing.
16. Remove spring washer located under the reverse idler shaft.
17. Remove input shaft assembly (1), mainshaft assembly (2), and
1st-2nd fork rod (3) from clutch housing.
18. Remove final drive assembly (1) from clutch housing.
19. Remove magnet from clutch housing.
PCIB1699E
PCIB1700E
PCIB1701E
PCIB1702E
PCIB1703E

MT-26
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
20. Remove differential side oil seals (1) from clutch housing and
transaxle case using suitable tool.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
21. Remove differential side bearing outer race (1) from clutch hous-
ing using suitable tool.
CAUTION:
Be careful not to damage clutch housing.
22. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Be careful not to damage transaxle case.
23. Remove retaining pin from control lever (1) using suitable tool.
24. Remove control lever.
25. Remove shift finger (1) from transaxle case.
PCIB1704E
PCIB1716E
PCIB1705E
PCIB1711E
PCIB1712E

TRANSAXLE ASSEMBLY
MT-27
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26. Remove control lever oil seal and bushings from transaxle case
using suitable tool.
27. Remove oil gutter (1) from transaxle case.
28. Remove shift lever oil seal (1) from transaxle case.
29. Remove bushings (1) from transaxle case using suitable tool.
30. Remove mainshaft rear bearing outer race and shim from tran-
saxle case using suitable tool.
CAUTION:
Be careful not to damage transaxle case.
PCIB1713E
PCIB1707E
PCIB1709E
PCIB1710E
PCIB1706E

MT-28
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
31. Remove snap ring (1) and oil channel (2) from transaxle case.
32. Remove input shaft oil seal (1) from clutch housing using suit-
able tool.
33. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
34. Remove busings (1) from clutch housing using suitable tool.
35. Remove two way connector (1) from clutch housing.
PCIB1708E
PCIB1714E
Tool number : KV381054S0 (J-34286)
PCIB1718E
PCIB1717E
PCIB1720E

TRANSAXLE ASSEMBLY
MT-29
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36. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
ASSEMBLY
1. Install pinion gear (1) and pinion shaft (2) into clutch housing.
2. Install two way connector (1) into clutch housing.
3. Install bushings (1) until they are flush with end face of clutch
housing using suitable tool (A).
PCIB1719E
PCIB1719E
PCIB1720E
PCIB1725E

MT-30
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
4. Install oil channel and mainshaft front bearing outer race into
clutch housing using Tool (A).
CAUTION:
Do not reuse oil channel.
5. Install input shaft oil seal (1) into clutch housing using Tool (A).
6. Install snap ring (1) and oil channel (2) onto transaxle case.
7. Install shim and mainshaft rear bearing outer race into transaxle
case using Tool (A).
8. Install bushings (1) into transaxle case using suitable tool (A).Tool number : KV38100200 ( — )
PCIB1724E
Tool number : ST33220000 ( — )
PCIB1721E
PCIB1729E
Tool number : KV38100200 ( — )
PCIB1728E
PCIB1727E

TRANSAXLE ASSEMBLY
MT-31
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9. Install oil gutter (1) onto transaxle case.
10. Install shift lever oil seal (1) and bushing (2) into transaxle case
using suitable tool (A).
11. Install control lever oil seal and bushings into transaxle case
using suitable tool.
12. Install shift finger (1) into transaxle case.
13. Install control lever (1) and then install retaining pin.
CAUTION:
Do not reuse retaining pin.
14. Install shim and differential side bearing outer race into transaxle
case using Tool (A).
PCIB1730E
PCIB1731E
PCIB1712E
PCIB1711E
Tool number : ST33400001 (J-26082)
PCIB1726E

MT-32
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
15. Install differential side bearing outer race into clutch housing
using Tool (A).
16. Install differential side oil seals (1) into clutch housing and tran-
saxle case using Tool (A).
17. Install magnet onto clutch housing.
18. Install final drive assembly into clutch housing.
19. Install input shaft assembly (1), mainshaft assembly (2) and 1st-
2nd fork rod assembly (3) into clutch housing.
20. Install spring washer located under the reverse idler shaft.
21. Install reverse gear assembly (1) according to the following:
a. Lift up the input shaft assembly (2) and mainshaft assembly (3).
b. Install reverse gear assembly (1) and reverse fork rod (4) to
clutch housing.
22. While lifting up fork rod (1), install 3rd-4th and 5th-6th fork rod
assembly to clutch housing. Tool number : KV38100200 ( — )
PCIB1722E
Tool number : KV38100300 (J-25523)
PCIB1732E
PCIB1702E
PCIB1701E
PCIB1700E