Front NISSAN TIIDA 2010 Service Repair Manual

MT-12
< SERVICE INFORMATION >[RS5F91R]
SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000005397169
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Removal and Installation (Left Side)"
and FAX-10, "Removal and Installation (Right Side)".
2. Remove differential side oil seal (1) using suitable tool. CAUTION:
Do not damage transaxle case or clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
• Install differential side oil seal (1) to clutch housing and transaxlecase, using Tool.
CAUTION:
• Do not reuse differential side oil seal.
• When installing, do not incl ine differential side oil seal.
• Do not damage clutch housing or transaxle case.
• Check oil level and oil leakage after installation. Refer to MT-11, "
Inspection".
PCIB1505E
Tool number : KV32500QAA ( – ) (B.vi 1666-B)
Dimension (L
1): 5.7 - 6.3 mm (0.224 - 0.248 in)
Dimension (L
2): 2.4 - 3.0 mm (0.094 - 0.118 in)
JPDIC0401ZZ
Revision: January 20102010 Versa

MT-14
< SERVICE INFORMATION >[RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000005397171
Removal and InstallationINFOID:0000000005397172
REMOVAL
1. Remove the battery. Refer to
SC-7, "Removal and Installation".
2. Remove the air duct and air cleaner case. Refer to EM-26, "
Removal and Installation" .
3. Press the release button (1) of select cable and shift cable, and
then remove select cable and shift cable from select lever of
control shaft (2).
4. Move shift lever to neutral position.
5. Remove shift lever handle.
6. Remove center console assembly. Refer to IP-12, "
Removal and
Installation".
7. Remove M/T shift selector assembly bolts.
8. Remove exhaust front tube, center muffler and heat plate. Refer to EX-6, "
Removal and Installation".
9. Remove cable support bracket.
10. Remove select cable and shift cable from cable mounting bracket.
11. Remove M/T shift selector assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
1. Shift lever handle 2. Shift lever3. M/T shift selector assembly
4. Select cable 5. Shift cable6. Clutch housing
7. Cable mounting bracket 8. Bracket
A: Black color B: White color
PCIB1508E
SCIA7077E
Revision: January 20102010 Versa

CONTROL LINKAGEMT-15
< SERVICE INFORMATION > [RS5F91R]
D
E
F
G H
I
J
K L
M A
B
MT
N
O P
• Move the shift lever to the neutral position.
• Securely assemble each of the cables to each select lever of control shaft, mounting bracket, and the M/T
shift selector assembly.
• Be careful about the installation direction, and push shift lever han- dle onto shift lever.
CAUTION:
Do not reuse shift lever handle.
• Make sure that the front/rear claws (1) of M/T shift selector assem- bly are in contact with flange of the floor (2).
InspectionINFOID:0000000005397173
Inspect the following items:
• When shift lever is selected to 1st-2nd side and 5th-reverse side, confirm shift lever returns to neutral posi-tion smoothly.
• When the shift lever is shifted to each position, make sure there is no binding or disconnection in each boot.
PCIB1509E
PCIB1510E
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-17
< SERVICE INFORMATION > [RS5F91R]
D
E
F
G H
I
J
K L
M A
B
MT
N
O P
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000005397176
Removal and InstallationINFOID:0000000005397177
CAUTION:
If transaxle assembly is removed from the vehicle , always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original pos ition to remove transaxle assembly. Du st on clutch disc sliding parts
may damage seal of CSC and may cau se clutch fluid leakage. Refer to CL-13, "
Removal and Installa-
tion".
REMOVAL
1. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-13, "Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
2. Remove the engine and transaxle as an assembly from the vehicle. Refer t\
o EM-82, "
Removal and Instal-
lation".
3. Remove the transaxle to engine and engine to transaxle bolts.
4. Separate the transaxle assembly from the engine.
INSTALLATION
Installation is in the reverse order of removal.
1. LH engine mount bracket (transaxle side) 2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod Front
: Refer to installation.
PCIB1514E
Revision: January 20102010 Versa

MT-20
< SERVICE INFORMATION >[RS5F91R]
TRANSAXLE ASSEMBLY
1. Input shaft front bearing 2. Input shaft
3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Retaining pin
13. Reverse gear assembly Replace parts as a set
JPDIC0480GB
JPDIC0531GB
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-21
< SERVICE INFORMATION > [RS5F91R]
D
E
F
G H
I
J
K L
M A
B
MT
N
O P
Shift Control Component
Final Drive Component
1. Mainshaft front bearing 2. Mainshaft
3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Spacer 24. Mainshaft rear bearing
25. 5th main gear Replace parts as a set
1. Retaining pin2. 1st-2nd shift fork 3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. 5th-reverse shift fork 8. Check ball 9. 3rd-4th shift fork
10. 3rd-4th fork rod 11. Control shaft 12. O-ring
13. Selector 14. Check ball plug 15. Bushing
16. Spring 17. Gear catch Replace parts as a set
JPDIC0485GB
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-25
< SERVICE INFORMATION > [RS5F91R]
D
E
F
G H
I
J
K L
M A
B
MT
N
O P
18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly (2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork using a suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear assembly using a suit- able tool.
22. Remove reverse gear assembly from clutch housing.
23. Remove final drive assembly (1) from clutch housing.
24. Remove plug from the clutch housing (with ABS models).
25. Remove the vehicle speed sensor (without ABS models).
26. Remove pinion shaft and pinion gear from clutch housing.
27. Remove magnet and dowel pins (2) from clutch housing.
28. Remove input shaft front bearing from clutch housing using a suitable tool.
29. Cut oil channel tube at the root.
30. Remove mainshaft front bearing and oil channel from clutch housing using Tool (A).
PCIB1532E
MCIB0033E
PCIB1533E
MCIB0044E
Tool number A: KV111011S0 ( — )
PCIB1536E
Revision: January 20102010 Versa

MT-30
< SERVICE INFORMATION >[RS5F91R]
TRANSAXLE ASSEMBLY
16. Install mainshaft front bearing so that it becomes even to clutch
housing surface using Tool (A).
17. Install input shaft front bearing so that it becomes even to clutch
housing surface using Tool (A).
18. Install pinion gear and pinion shaft to clutch housing.
19. Install plug to clutch housing (with ABS models).
20. Install vehicle speed sensor to clutch housing (without ABS models). NOTE:
Apply specific M/T fluid to the vehicle speed sensor O-ring prior to installation.
21. Install final drive assembly (1) to clutch housing.
22. Install dowel pins (2) and magnet to clutch housing.
23. Install reverse gear assembly to clutch housing, and then install retaining pin to clutch housing using a suitable tool.
CAUTION:
Never reuse retaining pin.
24. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install retaining pin to 1st-2nd shift fork.
CAUTION:
• Never reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.Tool number A: ST33400001 (J-26082)
PCIB1544E
Tool number A: KV40100900 ( — )
PCIB1545E
PCIB1533E
MCIB0033E
Revision: January 20102010 Versa

MT-44
< SERVICE INFORMATION >[RS6F94R]
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005777026
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005716038
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: January 20102010 Versa

MT-46
< SERVICE INFORMATION >[RS6F94R]
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005716039
The actual shapes of Kent-Moore tool
s may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
—
( J-46534 )
Trim tool set For removing trim
KV381054S0
(J-34286)
Puller Removing mainshaft front bearing outer race
KV38100200
(—)
Drift • Installing mainshaft front bearing outer race
• Installing mainshaft rear bearing outer race
• Installing differential side bearing outer race
(clutch housing side)
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia .
ST33220000
(—)
Drift Installing input shaft oil seal
a: 37 mm (1.46 in) dia
.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
ST33400001
(J-26082)
Drift Installing differential side bearing outer race
(transaxle case side)
a: 60 mm (2.36 in) dia
.
b: 47 mm (1.85 in) dia.
AWJIA0483ZZ
ZZA0601D
ZZA1143D
ZZA1046D
ZZA0814D
Revision: January 20102010 Versa