Front NISSAN TIIDA 2010 Service Repair Manual

PREPARATIONMT-47
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KV32500QAA
(Renault SST: B.vi 1666))
Drift set Installing differential side oil seal
1. —
(Stamping number: B.vi 1666-A)
Drift
a: 54.3 mm (2.138 in) dia.
b: 45 mm (1.77 in) dia.
c: 26.6 mm (1.047 in) dia.
2. — (Stamping number: B.vi 1666-B)
Drift
a: 54.3 mm (2.138 in) dia.
b: 45 mm (1.77 in) dia.
c: 26.6 mm (1.047 in) dia.
ST36720030
(—)
Drift • Installing input shaft rear bearing
• Installing mainshaft front bearing inner race
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia.
ST33052000
(—)
Drift • Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 5th main gear
• Removing 4th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer assembly
• Removing 2nd main gear
• Removing bushing
• Removing 3rd main gear
• Removing mainshaft front bearing inner
race
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
KV32102700
(—)
Drift • Installing bushing
• Installing 2nd main gear
• Installing 3rd main gear
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.
ST30901000
(J-26010-01)
Drift Installing mainshaft rear bearing inner race
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
Tool number
(Kent-Moore No.)
Tool name
Description
JPDIC0730ZZ
ZZA0978D
ZZA0969D
S-NT065
ZZA0978D
Revision: January 20102010 Versa

MT-48
< SERVICE INFORMATION >[RS6F94R]
PREPARATION
Commercial Service Tool
INFOID:0000000005397188
ST33061000
(J-8107-2)
Drift Removing differential side bearing inner race
(clutch housing side)
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
KV32300QAM
(Renault SST: B.vi 1823)
Drift Removing and installing input shaft rear bear-
ing bolt
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA0969D
PCIB2078J
Tool name
Description
Socket Removing and installing drain plug
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)
Spacer Removing mainshaft front bearing outer race
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)
Drift Installing bushing
a: 17 mm (0.67 in) dia.
Drift Installing input shaft front bearing
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.
PCIB1776E
PCIB1780E
S-NT063
S-NT065
Revision: January 20102010 Versa

PREPARATIONMT-49
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Drift Removing input shaft rear bearing
a: 24 mm (0.94 in) dia.
Drift • Removing differential side bearing inner
race (transaxle case side)
• Installing input shaft rear bearing
a: 43 mm (1.69 in) dia.
Drift Installing differential side bearing inner race
(clutch housing side)
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.
Drift Installing differential side bearing inner race
(transaxle case side)
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.
Puller Removing differential side bearing inner race
(clutch housing side)
Removing differential side bearing inner race
(transaxle case side)
Puller • Removing differential side bearing inner
race (clutch housing side)
• Removing differential side bearing inner race (transaxle case side)
• Removing input shaft rear bearing
• Removing input shaft front bearing
• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 4th main gear
• Removing 5th main gear
• Removing 1st main gear
• Removing 1st - 2nd synchronizer hub as- sembly
• Removing 2nd main gear
• Removing 3rd main gear
• Removing mainshaft front bearing outer race
Tool name
Description
PCIB1779E
NT109
S-NT474
S-NT474
NT077
ZZB0823D
Revision: January 20102010 Versa

MT-56
< SERVICE INFORMATION >[RS6F94R]
SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000005716040
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Removal and Installation (Left Side)"
and FAX-10, "Removal and Installation (Right Side)".
2. Remove differential side oil seal (1) using a suitable tool. CAUTION:
Be careful not to damage transaxle case and clutch hous-
ing.
INSTALLATION
Installation is in the reverse order of removal.
• Install differential side oil seal (1) to clutch housing and transaxlecase using Tool.
CAUTION:
Do not reuse oil seal.
- A: Transaxle case side
- B: Clutch housing side
CAUTION:
• Never reuse differential oil seal
• Never incline differential oil seal.
• Never damage clutch housing and transaxle case.
• Check oil level after installation. Refer to MT-54, "
Checking M/T Oil".
SCIA7625E
Tool number : KV32500QAA (B.vi 1666-B)
Dimension (L1) : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension (L2) : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0454ZZ
Revision: January 20102010 Versa

MT-58
< SERVICE INFORMATION >[RS6F94R]
CONTROL LINKAGE
CONTROL LINKAGE
Component of Contro
l Device and CableINFOID:0000000005397195
Removal and InstallationINFOID:0000000005397196
REMOVAL
1. Remove battery. Refer to SC-7, "Removal and Installation".
2. Remove air duct (front), air duct (Inlet) and air cleaner case. Refer to EM-135, "
Removal and Installation".
3. Remove shift cable from control shaft shift lever.
4. Remove select cable according to the following.
a. Move stopper (1) to the unlocked position.
1. Shift lever handle 2. Shift lever3. M/T shift selector assembly
4. Select cable 5. Shift cable6. Lock plate
7. Clutch housing 8. Cable bracket9. Tapping bolt
10. Cable support bracket 11. Adapter plate
WCIA0626E
SCIA7842E
Revision: January 20102010 Versa

CONTROL LINKAGEMT-59
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b. Pull the release button (1) of select cable (2) and then remove it from control shaft select lever (3).
5. Move shift lever to neutral position.
6. Remove shift lever handle.
7. Remove center console assembly. Refer to IP-12, "
Removal and
Installation".
8. Remove M/T shift selector assembly bolts.
9. Remove exhaust front tube, cent er muffler and heat plate. Refer
to EX-11, "
Removal and Installation".
10. Remove cable support bracket.
11. Remove select cable and shif t cable from cable bracket.
12. Remove M/T shift selector assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Self tapping bolts are used to attach cables to the clutch housing.
• Securely assemble each cable and lever of control shaft.
• Be careful about the installation direction, and push shift lever han- dle onto shift lever.
CAUTION:
Do not reuse shift lever handle.
• Make sure that the front/rear claws (1) of M/T shift selector assem- bly are in contact with flange of the floor (2).
• When shift lever is selected to 1st-2nd side and 5th-6th side, con- firm shift lever returns to neutral position smoothly.
• When shift lever is shifted to each position, make sure there is no
binding or disconnection in each boot.
• Move stopper (1) to lock position when installing the shift cable onto the control shaft shift lever.
WCIA0606E
SCIA7630E
PCIB1510E
SCIA7846E
Revision: January 20102010 Versa

MT-60
< SERVICE INFORMATION >[RS6F94R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Removal and InstallationINFOID:0000000005397197
COMPONENTS
REMOVAL
1. Remove battery. Refer to SC-7, "Removal and Installation".
2. Remove air duct (front), air duct (inlet) and air cleaner case. Refer to EM-135, "
Removal and Installation".
3. Remove air breather hose. CAUTION:
When air breather hose is removed, be sure to hold two way connector securely.
INSTALLATION
Installation is in the reverse order of removal.
• When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
• When installing air breather hose on two way connector, push it until it hits transaxle case.
• When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
1. Air cleaner case 2. Air breather hose 3. Air duct (inlet)
4. Clip 5. Transaxle assembly 6. Two way connector
SCIA7629E
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-61
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TRANSAXLE ASSEMBLY
ComponentINFOID:0000000005716041
Removal and InstallationINFOID:0000000005716042
CAUTION:
If transaxle assembly is removed from the vehicle , always replace CSC (Concentric Slave Cylinder).
Inserted CSC returns to the origin al position when removing transaxle assembly. Dust on clutch disc
sliding parts may damage CSC seal, and may cause clutch fluid leakage.
REMOVAL
1. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-13, "Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
2. Remove engine and transaxle assembly. Refer to EM-191, "
Removal and Installation".
3. Remove starter motor. Refer to SC-20, "
Removal and Installation MR18DE".
4. Remove transaxle assembly to engine bolts.
5. Separate transaxle assembly from engine.
INSTALLATION
Installation is in the reverse order of removal.
• If transaxle is removed from the v ehicle, always replace CSC. Refer to CL-13, "
Removal and Installation" .
1. LH engine mount bracket (transaxle side) 2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod Front
: Refer to MT-61, "
Removal and Installation".
SCIA7631E
Revision: January 20102010 Versa

MT-64
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
1. Input shaft front bearing 2. Input shaft
3. 3rd input gear
4. Spacer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing
A: First step B: Final step
: Apply gear oil.
: Replace the parts as a set.
JPDIC0407GB
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-65
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1. Mainshaft front bearing outer race 2. Mainshaft front bearing inner race 3. Mainshaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Mainshaft adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Mainshaft rear bearing inner
race
22. Mainshaft rear bearing outer race 23. Snap ring
24. Mainshaft rear bearing adjust-
ing shim
: Apply gear oil.
: Replace the parts as a set.
SFIA3293E
Revision: January 20102010 Versa