brake NISSAN X-TRAIL 2001 Service Repair Manual

MODEL T30 SERIES
© 2002 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/
TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING
H RESTRAINTS
IBODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MT Manual Transaxle
AT Automatic Transaxle
TF Transfer
PR Propeller Shaft
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual AIr Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio, Visual & Telephone System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
A
B
C
D
E
F
G
H
I
J
K
L
M

HOW TO USE THIS MANUAL
GI-13
C
D
E
F
G
H
I
J
K
L
MB
GITurn ignition switch from “OFF” to
“ON” position.Drive vehicle.
Turn ignition switch from “ON” to
“OFF” position.Disconnect battery negative cable.
Do not start engine, or check with
engine stopped.Depress brake pedal.
Start engine, or check with engine run-
ning.Release brake pedal.
Apply parking brake. Depress accelerator pedal.
Release parking brake. Release accelerator pedal.
Check after engine is warmed up suffi-
ciently.Pin terminal check for SMJ type ECM
and TCM connectors.
For details regarding the terminal
arrangement, refer to the “ELEC-
TRICAL UNITS” electrical reference
page at the end of the manual. Voltage should be measured with a
voltmeter.
Circuit resistance should be measured
with an ohmmeter.
Current should be measured with an
ammeter.
Procedure with CONSULT-II
Procedure without CONSULT-II Symbol Symbol explanation Symbol Symbol explanation

GI-18
HOW TO USE THIS MANUAL
Harness Indication
●Letter designations next to test meter probe indicate harness
(connector) wire color.
●Connector numbers in a single circle M33 indicate harness con-
nectors.
Component Indication
Connector numbers in a double circle F211 indicate component connectors.
Switch Positions
Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition.
A vehicle is in the “normal” condition when:
●ignition switch is “OFF”,
●doors, hood and trunk lid/back door are closed,
●pedals are not depressed, and
●parking brake is released.
AGI070
SGI860

GI-36
LIFTING POINT
●Place wheel chocks at both front and back of the wheels on the ground.
2-pole Lift EAS000FJ
WARNING:
When lifting the vehicle, open the lift arms as wide as possible and ensure that the front and rear of
the vehicle are well balanced.
When setting the lift arm, do not allow the arm to contact the brake tubes, brake cable, fuel lines and
sill spoiler.
PAIA0001E
PAIA0002E

EM-70
[QR]
ENGINE ASSEMBLY
1. Release fuel pressure. Refer to EC-775, "FUEL PRESSURE RELEASE" [QR20DE (WITH EURO-OBD)],
EC-1139, "
FUEL PRESSURE RELEASE" [QR20DE (WITHOUT EURO-OBD)], EC-42, "FUEL PRES-
SURE RELEASE" [QR25DE (WITH EURO-OBD)] or EC-452, "FUEL PRESSURE RELEASE" [QR25DE
(WITHOUT EURO-OBD)].
2. Remove engine hood.
3. Drain engine coolant from radiator drain plug. Refer to CO-9, "
DRAINING ENGINE COOLANT" .
4. Remove the following parts.
●LH/RH undercovers
●LH/RH front wheels
●Battery
●Drive belts; Refer to EM-12, "REMOVAL" .
●Air duct and air cleaner case assembly; Refer to EM-14, "REMOVAL" .
●Alternator
●Radiator and radiator fan assembly; Refer to CO-11, "RADIATOR" .
5. Disconnect engine room harness from the engine side and set it aside for easier work.
6. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Engine room LH
7. Disconnect fuel hose, and plug it to prevent fuel from draining. Refer to EM-16, "
INTAKE MANIFOLD"
8. Disconnect heater hose, and install plug it to prevent engine coolant from draining.
9. Disconnect select cable from transaxle (A/T models).
10. Remove clutch operating cylinder from transaxle, and move it aside (M/T models).
11. Disconnect shift cable from transaxle (M/T models).
Engine room RH
12. Remove engine coolant reservoir tank.
13. Remove air conditioner compressor with piping connected from engine. Temporarily secure it on body
with a rope to avoid putting load on it.
Vehicle underbody
14. Remove exhaust front tube.
15. Remove propeller shaft.
16. Remove steering shaft from steering gear.
17. Disconnect power steering fluid cooler piping at a point between body and engine.
18. Remove ABS sensor from brake caliper.
19. Remove brake caliper with piping connected from steering knuckle. Temporarily secure it on body with a
rope to avoid load on it.
20. Remove LH/RH suspensions from steering knuckle under strut.
Removal
21. Install engine slingers into front left of cylinder head and rear right of cylinder head.
●Use alternator bracket mounting bolt holes for the front side.
22. Lift with hoist and secure the engine in position.Slinger bolts:
Front
: 51.0 - 64.7 N·m (5.2 - 6.6 kg-m, 38 - 47 ft-lb)
Rear
: 24.5 - 31.4 N·m (2.5 - 3.2 kg-m, 18 - 23 ft-lb)
SBIA0271E

EM-194
[YD22DDTi]
ENGINE ASSEMBLY
REMOVAL
Description of work
Remove engine, transaxle and transfer assembly with front suspension member from vehicle down ward.
Separate suspension member, and then separate engine and transaxle.
Preparation
1. Remove engine hood.
2. Drain engine coolant from radiator drain plug.
3. Remove the following parts.
●LH/RH undercovers
●LH/RH front wheels
●Battery
●Drive belts; Refer to EM-119, "Removal and Installation" .
●Air duct and air cleaner case assembly; Refer to EM-120, "Removal and Installation" .
●Alternator
●Radiator and radiator fan assembly; Refer to CO-32, "Removal and Installation" .
●Charge air cooler
4. Disconnect engine room harness from the engine side and set it aside for easier work.
5. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Engine room LH
6. Disconnect fuel feed and return hoses, and plug it to prevent fuel from draining.
7. Disconnect heater hose, and install plug it to prevent engine coolant from draining.
8. Remove clutch operating cylinder from transaxle, and move it aside.
9. Disconnect shift cable from transaxle.
Engine room RH
10. Remove engine coolant reservoir tank.
11. Remove air conditioner compressor with piping connected from engine. Temporarily secure it on body
with a rope to avoid putting load on it.
Vehicle underbody
12. Remove exhaust front tube.
13. Remove propeller shaft.
14. Remove steering shaft from steering gear.
15. Disconnect power steering fluid cooler piping at a point between body and engine.
16. Remove ABS sensor from brake caliper.
17. Remove brake caliper with piping connected from steering knuckle. Temporarily secure it on body with a
rope to avoid load on it.
18. Remove LH/RH suspensions from steering knuckle under strut.
Removal
19. Install engine slingers into front right of cylinder head and rear
left of cylinder head.
20. Lift with hoist and secure the engine in position.Slinger bolts:
: 30 - 37 N·m (3.0 - 3.8 kg-m, 22 - 27 ft-lb)
SBIA0191E

CO-6
[QR]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

CO-26
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

EC-5
C
D
E
F
G
H
I
J
K
L
M
ECA Wiring Diagram .................................................... 342
Diagnostic Procedure ........................................... 343
DTC P1706 PNP SWITCH ...................................... 345
Component Description ........................................ 345
CONSULT-II Reference Value in Data Monitor Mode
. 345
ECM Terminals and Reference Value .................. 345
On Board Diagnosis Logic ................................... 345
DTC Confirmation Procedure ............................... 345
Overall Function Check ........................................ 346
Wiring Diagram .................................................... 347
Diagnostic Procedure ........................................... 348
DTC P1805 BRAKE SWITCH ................................ 349
Description ........................................................... 349
CONSULT-II Reference Value in Data Monitor Mode
. 349
ECM Terminals and Reference Value .................. 349
On Board Diagnosis Logic ................................... 349
DTC Confirmation Procedure ............................... 349
Wiring Diagram .................................................... 351
Diagnostic Procedure ........................................... 352
Component Inspection ......................................... 353
DTC P2122, P2123 APP SENSOR ........................ 355
Component Description ........................................ 355
CONSULT-II Reference Value in Data Monitor Mode
. 355
ECM Terminals and Reference Value .................. 355
On Board Diagnosis Logic ................................... 356
DTC Confirmation Procedure ............................... 356
Wiring Diagram .................................................... 357
Diagnostic Procedure ........................................... 358
Component Inspection ......................................... 360
Remove and Installation ....................................... 360
DTC P2127, P2128 APP SENSOR ........................ 361
Component Description ........................................ 361
CONSULT-II Reference Value in Data Monitor Mode
. 361
ECM Terminals and Reference Value .................. 361
On Board Diagnosis Logic ................................... 362
DTC Confirmation Procedure ............................... 362
Wiring Diagram .................................................... 363
Diagnostic Procedure ........................................... 364
Component Inspection ......................................... 366
Remove and Installation ....................................... 366
DTC P2135 TP SENSOR ........................................ 367
Component Description ........................................ 367
CONSULT-II Reference Value in Data Monitor Mode
. 367
ECM Terminals and Reference Value .................. 367
On Board Diagnosis Logic ................................... 368
DTC Confirmation Procedure ............................... 368
Wiring Diagram ................................................
.... 369
Diagnostic Procedure ........................................... 370
Component Inspection ......................................... 372
Remove and Installation ....................................... 372
DTC P2138 APP SENSOR ..................................... 373
Component Description ........................................ 373
CONSULT-II Reference Value in Data Monitor Mode
. 373ECM Terminals and Reference Value ...................373
On Board Diagnosis Logic ....................................374
DTC Confirmation Procedure ...............................374
Wiring Diagram .....................................................375
Diagnostic Procedure ...........................................376
Component Inspection ..........................................378
Remove and Installation .......................................378
IGNITION SIGNAL ..................................................379
Component Description ........................................379
ECM Terminals and Reference Value ...................379
Wiring Diagram .....................................................380
Diagnostic Procedure ...........................................382
Component Inspection ..........................................386
Removal and Installation ......................................387
INJECTOR CIRCUIT ...............................................388
Component Description ........................................388
CONSULT-II Reference Value in Data Monitor Mode
.388
ECM Terminals and Reference Value ...................388
Wiring Diagram .....................................................389
Diagnostic Procedure ...........................................390
Component Inspection ..........................................392
Removal and Installation ......................................392
VIAS ........................................................................393
Description ............................................................393
CONSULT-II Reference Value in Data Monitor Mode
.394
ECM Terminals and Reference Value ...................394
Wiring Diagram .....................................................395
Diagnostic Procedure ...........................................396
Component Inspection ..........................................399
Removal and Installation ......................................400
START SIGNAL ......................................................401
CONSULT-II Reference Value in Data Monitor Mode
.401
ECM Terminals and Reference Value ...................401
Wiring Diagram .....................................................402
Diagnostic Procedure ...........................................403
FUEL PUMP CIRCUIT ............................................405
Description ............................................................405
CONSULT-II Reference Value in Data Monitor Mode
.405
ECM Terminals and Reference Value ..................
.405
Wiring Diagram .....................................................407
Diagnostic Procedure ...........................................408
Component Inspection ..........................................410
Removal and Installation ......................................411
REFRIGERANT PRESSURE SENSOR ..................412
Component Description ........................................412
ECM Terminals and Reference Value ...................412
Wiring Diagram .....................................................413
Diagnostic Procedure ...........................................414
Removal and Installation ......................................415
ELECTRICAL LOAD SIGNAL ................................416
CONSULT-II Reference Value in Data Monitor Mode
.416
ECM Terminals and Reference Value ...................416
Wiring Diagram .....................................................417
Diagnostic Procedure ...........................................419

EC-8
Wiring Diagram .....................................................595
Diagnostic Procedure ...........................................596
Component Inspection ..........................................597
DTC P1128 THROTTLE CONTROL MOTOR .........598
Component Description ........................................598
ECM Terminals and Reference Value ...................598
On Board Diagnosis Logic ....................................598
DTC Confirmation Procedure ...............................598
Wiring Diagram .....................................................600
Diagnostic Procedure ...........................................601
Component Inspection ..........................................602
Remove and Installation .......................................602
DTC P1217 ENGINE OVER TEMPERATURE ........603
System Description ...............................................603
CONSULT-II Reference Value in Data Monitor Mode
.603
ECM Terminals and Reference Value ...................604
On Board Diagnosis Logic ....................................604
Overall Function Check ........................................605
Wiring Diagram .....................................................607
Diagnostic Procedure ...........................................608
Main 12 Causes of Overheating ...........................615
Component Inspection ..........................................616
DTC P1225 TP SENSOR ........................................617
Component Description ........................................617
On Board Diagnosis Logic ....................................617
DTC Confirmation Procedure ...............................617
Diagnostic Procedure ...........................................618
Remove and Installation .......................................618
DTC P1226 TP SENSOR ........................................619
Component Description ........................................619
On Board Diagnosis Logic ....................................619
DTC Confirmation Procedure ...............................619
Diagnostic Procedure ...........................................620
Remove and Installation .......................................620
DTC P1229 SENSOR POWER SUPPLY ................621
On Board Diagnosis Logic ....................................621
DTC Confirmation Procedure ...............................621
Wiring Diagram .....................................................622
Diagnostic Procedure ...........................................623
DTC P1805 BRAKE SWITCH .................................625
Description ............................................................625
CONSULT-II Reference Value in Data Monitor Mode
.625
ECM Terminals and Reference Value ...................625
On Board Diagnosis Logic ....................................625
DTC Confirmation Procedure ...............................625
Wiring Diagram .....................................................627
Diagnostic Procedure ...........................................628
Component Inspection ..........................................629
DTC P2122, P2123 APP SENSOR .........................631
Component Description ........................................631
CONSULT-II Reference Value in Data Monitor Mode
.631
ECM Terminals and Reference Value ...................631
On Board Diagnosis Logic ....................................632
DTC Confirmation Procedure ...............................632
Wiring Diagram .....................................................633
Diagnostic Procedure ...........................................634Component Inspection ..........................................636
Remove and Installation .......................................636
DTC P2127, P2128 APP SENSOR .........................637
Component Description ........................................637
CONSULT-II Reference Value in Data Monitor Mode
.637
ECM Terminals and Reference Value ...................637
On Board Diagnosis Logic ....................................638
DTC Confirmation Procedure ................................639
Wiring Diagram .....................................................640
Diagnostic Procedure ............................................641
Component Inspection ..........................................643
Remove and Installation .......................................643
DTC P2135 TP SENSOR ........................................644
Component Description ........................................644
CONSULT-II Reference Value in Data Monitor Mode
.644
ECM Terminals and Reference Value ...................644
On Board Diagnosis Logic ....................................645
DTC Confirmation Procedure ................................645
Wiring Diagram .....................................................647
Diagnostic Procedure ............................................648
Component Inspection ..........................................650
Remove and Installation .......................................650
DTC P2138 APP SENSOR ......................................651
Component Description ........................................651
CONSULT-II Reference Value in Data Monitor Mode
.651
ECM Terminals and Reference Value ...................651
On Board Diagnosis Logic ....................................652
DTC Confirmation Procedure ................................652
Wiring Diagram .....................................................653
Diagnostic Procedure ............................................654
Component Inspection ..........................................656
Remove and Installation .......................................656
HO2S1 HEATER ......................................................657
Description ............................................................657
CONSULT-II Reference Value in Data Monitor Mode
.657
ECM Terminals and Reference Value ...................657
Wiring Diagram ....................................................
.658
Diagnostic Procedure ............................................659
Component Inspection ..........................................661
Removal and Installation .......................................661
HO2S2 HEATER ......................................................662
Description ............................................................662
CONSULT-II Reference Value in Data Monitor Mode
.662
ECM Terminals and Reference Value ...................662
Wiring Diagram .....................................................663
Diagnostic Procedure ............................................664
Component Inspection ..........................................666
Removal and Installation .......................................666
IAT SENSOR ...........................................................667
Component Description ........................................667
Wiring Diagram .....................................................668
Diagnostic Procedure ............................................669
Component Inspection ..........................................670
Removal and Installation .......................................670