engine NISSAN X-TRAIL 2003 Electronic Repair Manual

EC-28
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ENGINE CONTROL SYSTEM
lWhen the accelerator pedal is fully depressed.
lWhen cranking the engine.
lAt high engine speeds.
lWhen the engine coolant temperature becomes excessively high.
lWhen operating power steering during low engine speed or low vehicle speed.
lWhen engine speed is excessively low.
lWhen refrigerant pressure is excessively low or high.
Fuel Cut Control (at No Load and High Engine Speed)EBS00B0U
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”,EC-24
.
CAN communicationEBS00B0V
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
FOR A/T MODELS
System Diagram
Input/Output Signal Chart
T: Transmit R: Receive Sensor Input Signal to ECMECM func-
tionActuator
Park/neutral position (PNP) switch Neutral position
Fuel cut
controlFuel injectors Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS) Engine speed
Wheel sensor Vehicle speed
SKIA0884E
Signals ECM TCM
Engine speed signal T R
Engine coolant temperature signal T R

ENGINE CONTROL SYSTEM
EC-29
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ECFOR M/T MODELS
System Diagram
Input/Output Signal Chart
T: Transmit R: Receive Accelerator pedal position signal T R
A/T self-diagnosis signal R TSignals ECM TCM
SKIA0885E
Signals ECMSteering wheel
angle sensor4WD control unitESP/ TCS / ABS
control unit
Engine speed signal T R R
Accelerator pedal position signal T R
ESP operation signal R R T
TCS operation signal R R T
ABS operation signal R R T
Stop lamp switch signalRT
Steering wheel angle sensor signal T R
ESP-OFFSW signalRT
Wheel speed sensor signalRT
4WD Mode signalTR

BASIC SERVICE PROCEDURE
EC-31
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–Check ignition timing.
Throttle Valve Closed Position LearningEBS00B0X
DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON”.
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Accelerator Pedal Released Position LearningEBS00BLU
DESCRIPTION
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Idle Air Volume LearningEBS00B0Y
DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
lEach time electric throttle control actuator or ECM is replaced.
lIdle speed or ignition timing is out of specification.
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PBIB0514E

EC-32
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BASIC SERVICE PROCEDURE
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
lBattery voltage: More than 12.9V (At idle)
lEngine coolant temperature: 70 - 100°C (158 - 212°F)
lPNP switch: ON
lElectric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
lSteering wheel: Neutral (Straight-ahead position)
lVehicle speed: Stopped
lTransmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. PerformEC-31, "Accelerator Pedal Released Position Learning".
2. PerformEC-31, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good
order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
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BASIC SERVICE PROCEDURE
EC-33
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7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“INCMP” is displayed, “Idle Air Volume Learning” will not be car-
ried out successfully. In this case, find the cause of the problem
by referring to the “Diagnostic Procedure” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
Without CONSULT-II
NOTE:
lIt is better to count the time accurately with a clock.
lIt is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. PerformEC-31, "
Accelerator Pedal Released Position Learning".
2. PerformEC-31, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good
order.
5. Turn ignition switch “OFF” and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MI goes off.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
13. If idle speed and ignition timing are not within the specification, the result will be incomplete. In this case,
find the cause of the problem by referring to the “Diagnostic Procedure” below.
ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5°BTDC
A/T: 16±5°BTDC (in “P” or “N” position)
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ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5°BTDC
A/T: 16±5°BTDC (in “P” or “N” position)
PBIB0665E

EC-34
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BASIC SERVICE PROCEDURE
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1.Check that throttle valve is fully closed.
2.Check PCV valve operation.
3.Check that downstream of throttle valve is free from air leakage.
4.When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the problem.
It is useful to performEC-103, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE".
5.If any of the following conditions occur after the engine has started, eliminate the cause of the
problem and perform “Idle air volume learning” all over again:
–Engine stalls.
–Erroneous idle.
Fuel Pressure CheckEBS00B0Z
FUEL PRESSURE RELEASE
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because QR engine models do not have fuel return system.
With CONSULT-II
1. Turn ignition switch “ON”.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch “OFF”.
Without CONSULT-II
1. Remove fuel pump fuse located in fuse box.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch “OFF”.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
lThe fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.
lTake care for not to scratch and not to put debris around connection area when servicing, so that
the quick connector keeps sealability with O-rings inside.
1. Release fuel pressure to zero. Refer toEC-34, "
FUEL PRESSURE RELEASE".
2. Prepare fuel hose for fuel pressure check, and connect fuel pressure gauge.
lUse suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).
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BASIC SERVICE PROCEDURE
EC-35
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lTo avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.
lDo not use the fuel hose for checking fuel pressure with damage or cracks on it.
lUse Pressure Gauge to check fuel pressure.
3. Remove fuel hose. Refer toEM-17, "
INTAKE MANIFOLD".
lDo not twist or kink fuel hose because it is plastic hose.
lDo not remove fuel hose from quick connector.
lKeep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.
4. Install the fuel pressure gauge as shown in the figure.
lWipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
lApply proper amount of gasoline between top of the fuel tube
and No.1 spool.
lInsert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
lUse NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
lWhen reconnecting fuel line, always use new clamps.
lWhen reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
lUse a torque driver to tighten clamps.
lInstall hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).
lMake sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch "ON", and check for fuel leakage.
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
lDo not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.
lDuring fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
9. If result is unsatisfactory, go to next step.
10. Check the following.
lFuel hoses and fuel tubes for clogging
lFuel filter for clogging
lFuel pump
lFuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m,
9-13in-lb)
At idling:
Approximately 350 kPa (3.5 bar, 3.7 kg/cm
2,51psi)
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EC-36
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
ON BOARD DIAGNOSTIC (OBD) SYSTEM
PFP:00028
IntroductionEBS00BM5
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
´: Applicable —: Not applicable
*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
*2: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer toEC-62
.)
Two Trip Detection LogicEBS00BM6
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored. <2nd trip>
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MI, and store
DTC and Freeze Frame data, even in the 1st trip, as shown below.
´: Applicable —: Not applicable
*1: Except “ECM”Emission-related diagnostic information ISO Standard
Diagnostic Trouble Code (DTC) Mode 3 of ISO 15031-5
Freeze Frame data Mode 2 of ISO 15031-5
System Readiness Test (SRT) code Mode 1 of ISO 15031-5
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of ISO 15031-5
1st Trip Freeze Frame data
Test values and Test limits Mode 6 of ISO 15031-5
Calibration ID Mode 9 of ISO 15031-5
DTC 1st trip DTCFreeze Frame
data1st trip Freeze
Frame dataSRT code Test value
CONSULT-II´´ ´ ´ ´—
GST´´*1´—´´
ECM´´*2 — — — —
ItemsMI DTC 1st trip DTC
1st trip 2nd trip
1st trip
displaying2nd trip
displaying1st trip
displaying2nd trip
display-
ing BlinkingLighting
upBlinkingLighting
up
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0304 is being detected´———— —´—
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0304 is being detected——´——´——
Fail-safe items (Refer toEC-62
.) —´——´*1 —´*1 —
Except above — — —´—´´—

ON BOARD DIAGNOSTIC (OBD) SYSTEM
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utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MI during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described inEC-46, "
HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION".
For malfunctions in which 1st trip DTCs are displayed, refer toEC-37
. These items are required by legal reg-
ulations to continuously monitor the system/component. In addition, the items monitored non-continuously are
also displayed on CONSULT-II.
1st trip DTC is specified in Mode 7 of ISO 15031-5. 1st trip DTC detection occurs without lighting up the MI
and therefore does not warn the driver of a problem. However, 1st trip DTC detection will not prevent the vehi-
cle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in “Work Flow” procedure Step II, refer toEC-58
. Then perform “DTC Confirmation Proce-
dure” or “Overall Function Check” to try to duplicate the problem. If the malfunction is duplicated, the item
requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P0705, P0750, etc.
These DTCs are prescribed by ISO 15031-5.
(CONSULT-II also displays the malfunctioning component or system.)
No Tools
The number of blinks of the MI in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0102, 0340 etc.
These DTCs are controlled by NISSAN.
l1st trip DTC No. is the same as DTC No.
lOutput of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if
available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
Ifa1sttripDTCisstoredintheECM,thetimedatawillbe“[1t]”.
FREEZE FRMADE DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, base fuel schedule and intake
air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, seeEC-89
.
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-45
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lThe time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A.
*: Normal conditions refer to the following:
lSea level
lFlat road
lAmbient air temperature: 20 - 30°C(68-86°F)
lDiagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C(68-86°F)], diag-
nosis may also be performed.
Pattern 1:
lThe engine is started at the engine coolant temperature of-10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 93 and ground is 3.0 - 4.3V).
lThe engine must be operated at idle speed until the engine coolant temperature is greater than
70°C(158°F) (where the voltage between the ECM terminal 93 and ground is lower than 1.4V).
Pattern 2:
lWhen steady-state driving is performed again even after it is interrupted, each diagnosis can be con-
ducted. In this case, the time required for diagnosis may be extended.
Pattern 3:
lThe driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
lTests are performed after the engine has been operated for at least 17 minutes.
lThe accelerator pedal must be held very steady during steady-state driving.
lIf the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Operate the vehicle in the following driving pattern.
1. Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2. Repeat driving pattern shown at right at least 10 times.
–During acceleration, hold the accelerator pedal as steady as
possible.
*3: Checking the vehicle speed with GST is advised.
Suggested Transmission Gear Position for A/T Models
Set the selector lever in the “D” position with the overdrive switch turned ON.
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Mode 6 of ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (14 test
items).
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
SEF414S