motor OPEL FRONTERA 1998 Workshop Manual
[x] Cancel search | Manufacturer: OPEL, Model Year: 1998, Model line: FRONTERA, Model: OPEL FRONTERA 1998Pages: 6000, PDF Size: 97 MB
Page 3375 of 6000

8I–8SUN ROOF/CONVERTIBLE TOP
7. Remove the cable outer tube(2) fixing screws.
8. Remove  the  cable  outer  tube  fixing  clamps(1)  and
guide rail fixing nuts(5).
9. Prying the guide rail a little with a screwdriver, draw
the outer tube out of the grommet(3).
At this time, the inner cable(4) remains on the frame
assembly.
10. Remove the sun roof frame assembly.
665RS012
Reassembly
To  reassembly,  follow  the  disassembly  steps  in  the
reverse order, noting the following points.
1. When  installing  the  motor  or  drive  unit,  set  the  sun
roof set plate in the full closed position by pushing the
link(3) portion using the screwdriver(2).
2. When installing the sun roof glass(1) to the sun roof
set plate, insert the original shims in the same position
before removing the sun roof glass.
665RS013 
Page 3378 of 6000

SUN ROOF/CONVERTIBLE TOP8I–11
2. Insert  the  drain  hose  from  inside  of  vehicle,  restore
routing, and fix with new soft tape and clip.
If  the  grommet  is  removed  during  removal  of  drain
hose, insert the grommet into drain hose from outside
of the vehicle, and install on the body panel, avoiding
any twisting.
3. After  installing  the  drain  hose,  install  the  trim  while
taking care not to crush the drain hose.
Also, care should be taken not to allow the drain hose
connected to the pipe to be caught in.4. Test the drain condition.
5. The protrusion of the drain hose from the body panel
must be within 50 mm (2.0 in).  If it exceeds 50 mm
(2.0 in) after correct routing, cut the leading edge so
that the protrusion is within 50 mm (2.0 in).
Sun Roof Switch
General Description
Sun  roof  operation  can  be  controlled  by  pushing
continuously the sun roof switch to activate the sun roof
control unit and sun roof motor.
While the switch is being pushed to the “OPEN” side, the
sun  roof  stops  about  165 mm  (6.5 in)  before  fully  open
position.    Push  the  switch  again  to  the  “OPEN”  side  to
open  it  fully.    When  the  switch  is  being  continuously
pushed  to  the  “CLOSE”  side,  the  sun  roof  stops  about
180 mm  (7.1 in)  short  of  the  fully  closed  position  and
remains  in  this  state.    Push  the  switch  again  to  the
“CLOSE” side to close it completely.
Removal
1. Disconnect the battery ground cable.
2. Pull down the switch housing(2) and disconnect the
sun roof switch and map light connectors to remove
the sun roof switch(1).
805RS002
Installation
To install, follow the removal steps in the reverse order. 
Page 3379 of 6000

8I–12SUN ROOF/CONVERTIBLE TOP
Sun Roof Motor
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining(2).
Refer  to  the  Headlining  removal  steps  in  Body
Structure section.
3. Disconnect the connector, and remove three nuts and
two screws to remove the sun roof motor(1).
665RS027
Installation
To install, follow the removal steps in the reverse order.
Main Data and Specifications
Torque Specifications
ApplicationNꞏmkgꞏmlb ftlb in
Sun Roof Frame Complete Assembly Fixing Bolts101.0—87
Sun Roof Glass Fixing Screws101.0—87 
Page 3381 of 6000

8J–2EXTERIOR/INTERIOR TRIM
Quarter Flipper Glass Assembly (SꞏWꞏB) 8J–33. . . 
Quarter Flipper Glass Assembly and
 Associated Parts 8J–33. . . . . . . . . . . . . . . . . . . . . . 
Removal 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Installation 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Tailgate Trim Panel (LH) 8J–34. . . . . . . . . . . . . . . . . 
Tailgate Trim Panel (LH) and Associated
 Parts 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Removal 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Installation 8J–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Tailgate Trim Panel (RH) 8J–36. . . . . . . . . . . . . . . . . 
Parts Location 8J–36. . . . . . . . . . . . . . . . . . . . . . . . 
Removal 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Installation 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Luggage Floor Box 8J–37. . . . . . . . . . . . . . . . . . . . . . 
Luggage Floor Box and Associated Parts 8J–37. 
Remove 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Rope Hook Set 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . Rope Hook Set and Associated Parts 8J–37. . . . 
Removal 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Power Door Mirror System 8J–38. . . . . . . . . . . . . . . 
General Description 8J–38. . . . . . . . . . . . . . . . . . . . . . 
Door Mirror Switch Assembly (Control Switch, Fold-
ing Switch and Defogger Switch) Removal 8J–38
Installation 8J–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Power Door Mirror 8J–38. . . . . . . . . . . . . . . . . . . . . . . 
General Description 8J–38. . . . . . . . . . . . . . . . . . . . 
Removal and Installation 8J–38. . . . . . . . . . . . . . . 
Power Window System 8J–39. . . . . . . . . . . . . . . . . . 
General Description 8J–39. . . . . . . . . . . . . . . . . . . . . . 
Power Window Switch Removal and
 Installation 8J–39. . . . . . . . . . . . . . . . . . . . . . . . . . . 
Power Window Motor Removal and
 Installation 8J–40. . . . . . . . . . . . . . . . . . . . . . . . . . . 
Main Data and Specifications 8J–41. . . . . . . . . . . . . 
Service Precaution
WARNING: IF  SO  EQUIPPED  WITH  A
SUPPLEMENTAL  RESTRAINT  SYSTEM  (SRS),
REFER  TO  THE  SRS  COMPONENT  AND  WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR  THE  SRS  COMPONENTS  OR  THE  SRS
WIRING.  WHEN  YOU  ARE  PERFORMING  SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING,  REFER  TO  THE  SRS  SERVICE
INFORMATION.  FAILURE  TO  FOLLOW  WARNINGS
COULD  RESULT  IN  POSSIBLE  AIR  BAG
DEPLOYMENT,  PERSONAL  INJURY,  OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always  use  the  correct  fastener  in  the
proper  location.  When  you  replace  a  fastener,  use
ONLY  the  exact  part  number  for  that  application.
ISUZU  will  call  out  those  fasteners  that  require  a
replacement  after  removal.  ISUZU  will  also  call  out
the  fasteners  that  require  thread  lockers  or  thread
sealant.  UNLESS  OTHERWISE  SPECIFIED,  do  not
use supplemental coatings (Paints, greases, or other
corrosion  inhibitors)  on  threaded  fasteners  or
fastener  joint  interfaces.  Generally,  such  coatings
adversely  affect  the  fastener  torque  and  the  joint
clamping force, and may damage the fastener. When
you  install  fasteners,  use  the  correct  tightening
sequence  and  specifications.  Following  these
instructions can help you avoid damage to parts and
systems. 
Page 3417 of 6000

8J–38EXTERIOR/INTERIOR TRIM
Power Door Mirror System
General Description
The  circuit  consists  of  the  starter  switch,  door  mirror
control switch, folding switch, defogger switch and door
mirrors on both sides.
The  door  mirror  switch  consists  of  the  control  switch,
folding switch and defogger switch.
When  the  control  switch  is  operated  with  the  starter
switch  at  either  “ACC”  or  “ON”  position,  the  motors
incorporated in the door mirrors on both sides rotates to
allow  the  horizontal  and  vertical  adjustment  of  mirror
angles.
The  folding  switch  can  be  used  to  fold  the  mirror  and
return it to its original position.
When turning on the door mirror defogger switch with the
starter switch at “ON” position, built-in heater in the mirror
is activated to perform the defogger function.
Door Mirror Switch Assembly (Con-
trol Switch, Folding Switch and De-
fogger Switch) Removal
1. Disconnect the battery ground cable.
2. Remove the front console assembly(2).
Remove four screws.
Remove the transmission shift lever knob.
Remove the transfer shift lever knob.
Disconnect the seat heater switch connectors (if so
equipped).
Disconnect the door mirror switch connectors.
Disconnect the power & winter switch connectors.
(A/T only)
3. Remove the door mirror switch assembly(1).
Push  the  lock  from  the  back  side  of  the  front
console.
825RS005
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Depress  the  switch  with  your  fingers  until  it  locks
securely.
Power Door Mirror
General Description
Mirrors contain two driving motors for the horizontal and
vertical movement of the mirror and one motor for folding
the mirror.
The movement of the mirror is controlled by the direction
of current running through these motors.
The  housing  portion  of  the  mirror  is  provided  with  the
auto-stop mechanism which is interlocked with the motor
for folding the mirror.  When the mirror moves to the stop
position (with the mirror folded or returned to its original
position), the current to the motor is shut off.
When  the  mirror  cannot  operate  due  to  some  obstacle
and  the  motor  stops  its  rotation,  the  resistor  prevents
current overflow.
720RS004
Removal and Installation
Refer to the Door Mirror removal and installation steps in
this section. 
Page 3418 of 6000

EXTERIOR/INTERIOR TRIM8J–39
Power Window System
General Description
The  circuit  consists  of  the  starter  switch,  (door  lock  &)
power  window  switch  for  each  of  the  front  windows,
p o w e r  w i n d o w  s w i t c h  f o r  r e a r  w i n d o w s  a n d  p o w e r  w i n d o w
motors.
When the starter switch is turned on, the battery voltage is
applied to each of the power window switches through the
circuit breaker and the power window relay on the circuit.
The  “Down”  switch  of  the  driver’s  power  window  switch
has  a  built-in  function  which  can  be  operated  by  just
touching it.
Accordingly,  the  window  will  roll  down  automatically  by
just setting the switch to the “AUTO” position.
When the driver’s power lock switch at the driver side is
depressed, the power source to the passenger’s power
window switches are shut off.  So, even if these switches
are operated, the power window motor will not operate.
Power Window Switch Removal and
Installation
Driver Seat Side
Removal
1. Disconnect the battery ground cable.
2. Remove the switch(1).
Pull out the switch by pushing the spring with the tip
of a screwdriver.
Disconnect two connectors.
825RS052
Installation
To install, follow the removal steps in the reverse order.
Front Passenger Seat Side
Removal
1. Disconnect the battery ground cable.2. Remove the switch(1).
Pull out the switch by pushing the spring with the tip
of a screwdriver.
Disconnect the connector.
825RW046
Installation
To install, follow the removal steps in the reverse order.
Rear-Left and Right Sides
Removal
1. Disconnect the battery ground cable.
2. Remove the switch(1).
Pull out the switch by pushing the spring with the tip
of a screwdriver.
Disconnect the connector.
825RS057
Installation
To install, follow the removal steps in the reverse order. 
Page 3419 of 6000

8J–40EXTERIOR/INTERIOR TRIM
Power Window Motor Removal and
Installation
Driver Seat Side
Removal
1. Disconnect the battery ground cable.
2. Remove the window regulator assembly (1).
Refer to the Window Regulator and Glass removal
steps in Body Structure section.
3. Remove the power window motor(2).
Remove three screws.
CAUTION: When  removing  the  motor  from  the
regulator(1),  be  careful  not  to  get  injured  by  the
strong repellent force of the regulator spring.
631RS018
Installation
To install, follow the removal steps in the reverse order.
Front Passenger Seat Side
Removal
1. Disconnect the battery ground cable.
2. Remove the window regulator assembly (1).
Refer to the Window Regulator and Glass removal
steps in Body Structure section.
3. Remove the power window motor(2).
Remove three screws.
CAUTION: When  removing  the  motor  from  the
regulator(1),  be  careful  not  to  get  injured  by  the
strong repellent force of the regulator spring.
631RS015
Installation
To install, follow the removal steps in the reverse order.
Rear-Left Side
Removal
1. Disconnect the battery ground cable.
2. Remove the rear window regulator assembly.
Refer  to  the  Rear  Window  Regulator  and  Glass
removal steps in Body Structure section.
3. Remove the power window motor(1).
Remove four screws.
651RW014
Installation
To install, follow the removal steps in the reverse order.
Rear-Right Side
Removal and Installation
Refer to the Rear Power Window Motor-Left Side removal
and installation steps in this section. 
Page 3691 of 6000

B-5
BLOWER
MOTOR2
B-5
1
I-51
3I-51
I-51I-51
MAX HI
RELAY POWER
TRANSISTORI-50
I-50
4
H-202
H-26
10
1
3
H-20
121 2L/B
0.5P/G
12
I-32
16 I-32
P-2
0.85W/G5W
5W 0.5R/W
0.3B0.5R/W 0.3R/W
TAIL RELAY(4) ILLUMINATION
CONTROLLER0.5G/R 0.85G/R
1.25B
1.25B1.25B
0.5B
9 I-32 5W 3W
BATT
FL-1
80A 
MAIN4B-36
33L/R
C-19 25A
BLOWERC-20 10A
AIR CON
3L 2L/B
0.3BR
0.5BR0.3BR 2/B 0.3GR
0.3GR/L0.5L/B
2/B
B-36
20
H-27 2
B-36H-14
1
B-36HEATER & A/C RELAY
STARTER RELAY(1)
H-141
H-1310
I-328
H-269
10 C-16
10A CLOCK ROOM
BODY-RHBODY-LH
B-18
B-19
B-1
AUTO A/C CONTROL UNITAUTO A/C CONTROL UNIT
I-3217
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Page 3695 of 6000

0.5R/G
ILLUMINATION
CONTROLLER
12
I-32
157
I-32
16 I-3229
P-2
0.85W/R5W
3L 2L/B 2L/BBATT.
5W 0.5R/W
0.3B0.5R/W 0.3R/W
TAIL REAY(4) 0.5G/R 0.85R/W
1.25B
1.25B
0.5B
9 I-3236 5W 3W FL-1
80A 
MAIN4
B-36
33L/RC-20 10A
AIR CON
C-19 25A
BLOWER
BLOWER
MOTOR
B-36 2
B-36H-14
1
B-36HEATER A/C RELAY
STARTER SW (ACC)
H-141
I-328
H-265
10 C-16 10A
CLOCK ROOM
C-11 10A
AUDIO
F-12 10A
TAIL-RH
BODY-LHB-19
BODY-RHB-22BH-481.25B 15
H-2614
I-50 2
AUTO A/C CONTORL UNIT AUTO A/C CONTORL UNIT
I-32
6
H-16
0.5BR 2B 2B0.3GR/W0.5L/B
0.3BR 0.3BR
19
I-33
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H-48
0.3GR/L
MAX HI
RELAY POWER
TRANSISTOR
I-51
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H-4811
I-51
4I-50
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Page 3699 of 6000

X-2124
13X-21
X-21THERMO SW RELAY
0.5BR 0.5BR
0.5G/Y
QWS THERMO SW 0.5G/BX-21
B-19
B-18
BODY-RH
BODY-RH
I-32 I-33I-32 I-32 I-33 I-33
84
I-329I-32107111213
12
B-36 B-36
B-36 B-3634
9
H-26
5W 3W
5W
3L/R
C-16
CLOCK, ROOM
BODY ENG. FRAME10A
0.5Y/B 0.5Y/B 0.5Y/B
0.5R/G
0.5G/R 0.5G/RILLUMINATION
CONTROLLER
TAIL RELAY (4) 0.5R/W 0.3R/W0.5R/W 0.5R/W
0.5BR 0.5BR
0.5BR
HEATER
& A/C RELAY CHARGE
RELAY(1)
P-1
P-5
P-2
P-7P-10P-6
5B30B8B
8B/R
FL-1
80A MAIN
+
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AUTO A/C CONTROL UNIT
I-32
H-271.25B
0.5B
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I-493
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0.5L/O
0.5L/W
0.3L/R
0.3L/Y
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1.25B0.3B
0.5BR
C-25C-25
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H-26160.5G/W 0.5LGPRESSURE SW
INTAKE
ACTUATOR
H-141
H-1310
0.85W/G 0.85W/G
5W
0.5B
0.5BR
H-167
3
H-40.5Y/B 0.5Y/B
12
H-17
1
H-24
0.5BR
3W/LFL-3
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ECM(J1-23)
H-2413
5
H-41
E-23THERMO UNIT
12
I-32
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C-19 25A
BLOWER
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MOTOR C-20 10A
A/C
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0.3GR/W0.5L/B
0.3BR 0.3BR 2L/B 2B
19
I-33
33 22 34 19 18 17 12
0.3GR/LMAX HI RELAY
POWER
TRANSISTOR
I-51
3
H-26
10
I-51
4I-50
3
I-512I-501I-511
B-52
B-5
1
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