Back OPEL FRONTERA 1998 Workshop Manual

6E–130
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0121 TP System Performance
D06RW028
Circuit Description
The throttle position (TP) sensor circuit provides a voltage
signal that changes relative to throttle blade angle. The
signal voltage will vary from about 0.6 volts at closed
throttle to about 4.5 volts at wide open throttle (WOT).
The TP signal is used by the powertrain control module
(PCM) for fuel control and many of the PCM-controlled
outputs. The PCM monitors throttle position and
compares actual throttle position from the TP sensor to a
predicted TP value calculated from engine speed. If the
PCM detects an out-of-range condition, DTC P0121 will
set.
Conditions for Setting the DTC
The engine is running.
No MAP DTCs, or P0121, P0122, P0123 are set.
MAP reading is below 55 kPa.
Throttle is steady, throttle angle is changing less than
1%.
Predicted throttle angle is not close to actual throttle
angle.
Above conditions are present for a total of 12.5
seconds over a 25-second period of time.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
The PCM will use a default throttle position based on
mass air flow and RPM.
Conditions for Clearing the MIL/DTC
DTC P0121 can be cleared by using the Tech 2 “Clear
info ” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Skewed MAP signal or faulty Map sensor – An
incorrect MAP signal may cause the PCM to incorrectly
calculate the predicted TP sensor value during high
engine load situations. Check for an unusually low
MAP reading. This condition can cause DTC P0121 to
be set.
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
ECT display on the Tech 2 while moving connectors
and wiring harnesses related to the sensor. A change
in the display will indicate the location of the fault.
If DTC P0121 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.

6E–133 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0122 TP Sensor Circuit Low Voltage
D06RW028
Circuit Description
The throttle position (TP) sensor circuit provides a voltage
signal that changes relative to throttle blade angle. The
signal voltage will vary from below 0.6 volts at closed
throttle to about 4.5 volts at wide open throttle (WOT).
The TP signal is used by the powertrain control module
(PCM) for fuel control and many of the PCM–controlled
outputs.
Conditions for Setting the DTC
The ignition is “ON.”
TP sensor signal voltage is less than 0.22 volt for a total
of 0.78 second over a 1.5-second period.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
The PCM will use a default throttle position based on
mass air flow and RPM.
Conditions for Clearing the MIL/DTC
DTC P0122 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Check intermittent codes.
The TP sensor shares a 5 Volt reference with the EGR
position sensor. Check the 5 Volt reference if these
DTCs are also set.
The TP sensor shares a ground with the IAT sensor,
the EGR position sensor.
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
throttle position display on the Tech 2 while moving
connectors and wiring harnesses related to the TP
sensor. A change in the display will indicate the
location of the fault.
If DTC P0122 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.

6E–136
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0123 TP Sensor Circuit High Voltage
D06RW028
Circuit Description
The throttle position (TP) sensor circuit provides a voltage
signal that changes relative to throttle blade angle. The
signal voltage will vary from about 0.6 volts at closed
throttle to about 4.5 volts at wide open throttle (WOT).
The TP signal is one of the most important inputs used by
the powertrain control module (PCM) for fuel control and
many of the PCM-controlled outputs.
Conditions for Setting the DTC
The ignition is “ON.”
TP sensor signal voltage is greater than 4.88 volts for
a total of 0.78 second over a 1.5-second period.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
The PCM will use a default throttle position based on
mass air flow and RPM.
Conditions for Clearing the MIL/DTC
DTC P0123 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Check intermittent codes.
The TP sensor shares a 5 Volt reference with the EGR
position sensor. Check the 5 Volt reference if these
DTCs are also set.
The TP sensor shares a ground with the IAT sensor
and the EGR position sensor. Check the ground if
these other DTCs are also set.
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
TP sensor display on the Tech 2 while moving
connectors and wiring harnesses related to the TP
sensor. A change in the display will indicate the
location of the fault.
Faulty TP sensor – With the ignition key “ON,” engine
“OFF,” observe the TP sensor display on the Tech 2
while slowly depressing the accelerator to wide open
throttle. If a voltage over 4.88 volts is seen at any point
in normal accelerator travel, replace the TP sensor.
If DTC P0123 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
Test Description
Number (s) below refer to the step number(s) on the
Diagnostic Chart.
7. Components that share the TP sensor 5 volt reference
“A” circuit include the following device:
EGR valve

6E–145 ENGINE DRIVEABILITY AND EMISSIONS
D i a g n o s t i c Tr o u b l e C o d e ( D T C ) P 0 1 3 4 H O 2 S C i r c u i t I n s u f f i c i e n t Activity Bank 1
Sensor 1
060RW237
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
s e n s o r ( H O 2 S ) h i g h a n d l o w c i r c u i t s . W h e n m e a s u r e d
with a 10 megaohm digital voltmeter, this may display
as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when
exhaust is lean. The PCM constantly monitors the
HO2S signal during “closed loop” operation and
compensates for a rich or lean condition by decreasing
or increasing injector pulse width as necessary. If the
Bank 1 HO2S 1 voltage remains at or near the 450 mV
bias for an extended period of time, DTC P0134 will be
set, indicating an open sensor signal or sensor low
circuit.
Heated oxygen sensors are used to minimize the
amount of time required for “closed loop” fuel control
operation and to allow accurate catalyst monitoring.
The oxygen sensor heater greatly decreases the
amount of time required for fuel control sensors Bank
1 HO2S 1 and Bank 2 HO2S 1 to become active.
Oxygen sensor heaters are required by post-catalyst
monitor sensors to maintain a sufficiently high
temperature for accurate exhaust oxygen content
readings further from the engine.
Conditions for Setting the DTC
No related DTCs.
Battery voltage is above 10 volts.
Engine run time is longer than 40 seconds.
Oxygen sensor heater has been determined to be
functioning properly.
Bank 1 HO2S 1 signal voltage remains between
400 mV and 500 mV for a total of 77 seconds over a
90-second period of time.
Action Take When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
“Open loop” fuel control will be in effect.
Conditions for Clearing the MIL/DTC
DTC P0134 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Poor connection or damaged harness – Inspect the
harness connectors for backed-out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal-to-wire connection,
and damaged harness.
Faulty HO2S heater or heater circuit – With the ignition
“ON,” engine “OFF,” after a cool down period, the
HO2S 1 voltage displayed on Tech 2 is normally
455-460 mV. A reading over 1000 mV indicates a
signal line shorted to voltage. A reading under 5 mV

6E–155 ENGINE DRIVEABILITY AND EMISSIONS
Mass air flow is between 2 g/second and 200 g/second.
Ignition voltage is above 9.5 volts.
Fuel system is in “closed loop.”
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0171 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Bank 1 HO2S 1 display on the Tech 2 while moving
connectors and wiring harnesses related to the engine
harness. A change in the display will indicate the
location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. DTCs other than P0171 and P0174 may indicate a
condition present which may cause a lean condition.
If this is the case, repairing the condition which
caused the other DTC will most likely correct the
DTC P0171/P0174.
4. If the DTC P0171 test passes while the Failure
Records conditions are being duplicated, the lean
condition is intermittent. Refer to
Diagnostic Aids or
Symptoms for additional information on diagnosing
intermittent problems.

6E–159 ENGINE DRIVEABILITY AND EMISSIONS
Vehicle speed is below 136 km/h (85 mph).
Engine speed is between 400 and 6,000 RPM.
Barometric pressure is greater than 72.5 kPa.
Mass air flow is between 2 g/second and 200 g/second.
Ignition voltage is above 9.5 volts.
Fuel system is in “closed loop.”
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0172 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Bank 1 HO2S 1 display on the Tech 2 while moving
connectors and wiring harnesses related to the engine
harness. A change in the display will indicate the
location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. DTCs other than P0172 and P0175 may indicate a
condition present which may cause a lean condition.
If this is the case, repairing the condition which
caused the other DTC will most likely correct the
DTC P0172/P0175.
4. If the DTC P0172 test passes while the Failure
Records conditions are being duplicated, the rich
condition is intermittent. Refer to
Diagnostic Aids or
Symptoms for additional information on diagnosing
intermittent problems.

6E–163 ENGINE DRIVEABILITY AND EMISSIONS
Ignition voltage is above 9.5 volts.
Fuel system is in “closed loop.”
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
failure is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0174 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe theBank 2 HO2S 1 display on the Tech 2 while moving
connectors and wiring harnesses related to the engine
harness. A change in the display will indicate the
location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. DTCs other than P0171 and P0174 may indicate a
condition present which may cause a lean condition.
If this is the case, repairing the condition which
caused the other DTC will most likely correct the
DTC P0171/P0174.
4. If the DTC P0174 test passes while the Failure
Records conditions are being duplicated, the lean
condition is intermittent. Refer to
Diagnostic Aids or
Symptoms for additional information on diagnosing
intermittent problems.

6E–167 ENGINE DRIVEABILITY AND EMISSIONS
Barometric pressure is greater than 72.5 kPa.
Mass air flow is between 2 g/second and 200 g/second.
Ignition voltage is above 9.5 volts.
Fuel system is in “closed loop.”
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
failure is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0175 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM – Inspect harness connectors
for backed -out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Bank 2 HO2S 1 display on the Tech 2 while moving
connectors and wiring harnesses related to the engine
harness. A change in the display will indicate the
location of the fault.
Reviewing the Failure Records Vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. DTCs other than P0172 and P0175 may indicate a
condition present which may cause a lean condition.
If this is the case, repairing the condition which
caused the other DTC will most likely correct the
DTC P0172/P0175.
4. If the DTC P0175 test passes while the Failure
Records conditions are being duplicated, the rich
condition is intermittent. Refer to
Diagnostic Aids or
Symptoms for additional information on diagnosing
intermittent problems.

6E–188
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0325 KS Module Circuit
D06RW035
Circuit Description
The knock sensor is used to detect engine detonation,
allowing the powertrain control module (PCM) to retard
ignition control (IC) spark timing based on the knock
sensor (KS) signal being received. The knock sensor
produces an AC signal so that under a no knock condition
the signal on the KS circuit measures about 0.007 V AC.
The KS signal’s amplitude and frequency depend upon
the amount of knock being experienced. The PCM
contains a non-replaceable knock filter module called a
signal-to-noise enhancement filter (SNEF) module. This
filter module in the PCM determines whether knock is
occurring by comparing the signal level on the KS circuit
with the voltage level on the noise channel. The noise
channel allows the PCM to reject any false knock signal
by knowing the amount of normal engine mechanical
noise present. Normal engine noise varies depending on
engine speed and load. When the PCM determines that
an abnormally low noise channel voltage level is being
experienced, a DTC P0325 will set.
Conditions for Setting the DTC
Engine has been running for at least 30 seconds.
The PCM determines that its internal signal from its
knock filter module indicates a continuous knocking
condition for more than 10 seconds.
Action Taken When the DTC Sets
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
The PCM will use a “substitute” default spark retard
value of 6 degrees to minimize knock during conditions
when knock is likely to occur.
Conditions for Clearing the MIL/DTC
DTC P0325 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM – Inspect the knock sensor
and PCM connectors for backed-out terminals, broken
locks, and improperly formed or damaged terminals.
Misrouted harness – Inspect the knock sensor harness
to ensure that it is not routed too close to high voltage
wires such as spark plug leads.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Ensures that the fault is present.

6E–196
ENGINE DRIVEABILITY AND EMISSIONS
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, disconnect
the PCM, turn the ignition on and observe a voltmeter
connected to the 58X reference circuit at the PCM
harness connector while moving connectors and
wiring harnesses related to the ICM. A change in
voltage will indicate the location of the fault.Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0337 – CKP Sensor Circuit Low Frequency
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Attempt to start the engine.
Does the engine start?
—Go to Step 3Go to Chart 3
31. Review and record Failure Records information.
2. Clear DTC P0337.
3. Start the engine and idle for 1 minute.
4. Observe DTCs.
Is DTC P0337 set?
—Go to Step 4
Refer to
Diagnostic
Aid
41. Disconnect the CKP sensor.
2. Ignition “ON.”
3. Using a DVM, verify that 5 V reference and ground
are being supplied at the sensor connector (PCM
side).
Are 4-6 volts and ground available at the sensor?
—Go to Step 7Go to Step 5
51. Ignition “ON.”
2. With a DVM, backprobe the PCM connector 5 V
reference and ground connections.
Are 5 V reference and ground available at the PCM?
—Go to Step 6Go to Step 11
6Check 5 V reference or ground between the CKP
sensor and PCM and repair the open circuit, short to
ground or short to voltage.
Is the action complete?
—Verify repair—
71. Ignition “OFF.”
2. Disconnect the PCM and CKP sensor.
3. Check for an open or a short to ground in the 58X
reference circuit between the CKP sensor
connector and the PCM harness connector.
4. If a problem is found, repair as necessary.
Was a problem found?
—Verify repairGo to Step 8
81. Reconnect the PCM and CKP sensor.
2. Connect a DVM to measure voltage on the 58X
reference circuit at the PCM connector.
3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?
2.5 VGo to Step 11Go to Step 9
9Check the connections at the CKP sensor and replace
the terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 10
10Replace the CKP sensor. Use caution and avoid hot oil
that may drip out.
Is the action complete?
—Verify repair—