change time OPEL FRONTERA 1998 Repair Manual

TRANSMISSION CONTROL SYSTEM (4L30–E)7A1–67
DTC P1850 Brake Band Apply Solenoid Malfunction
D07RW009
Circuit Description
The brake band apply solenoid is a normally open
solenoid which controls the flow of fluid for brake band
application. The Powertrain Control Module (PCM)
uses Pulse Width Modulation (PWM) and changes
the duty cycle to control the solenoid. The PCM turns
the solenoid on (energized) and off (deenergized) at a
constant frequency. The length of time the solenoid is
energized during each on/off cycle is called the pulse
width. By varying or “modulating” the pulse width, the
solenoid output pressure is changed. Since the
solenoid is normally open, increasing the pulse width
increases the duty cycle and decreases the output
pressure. PWM control provides smooth band
application without an accumulator. The band is only
applied in first and second gears.
In the event of an electrical failure (open), the
solenoid regulates at the maximum oil flow (0% duty
cycle).
The solenoid is activated by current. This current is
produced by applying a voltage to one side (the High
side) and a ground to the other side (Low side).
The High Side Driver (HSD) is a circuit of the PCM
that acts as a switch between the solenoids and the
supply voltage. The High side of the solenoid is
permanently supplied with voltage. When the ignition
is off, the HSD is turned off.This DTC detects a continuous open or short to ground in
the brake band apply solenoid circuit or the brake band
apply solenoid. This is a type “D” DTC.
Conditions For Setting The DTC
Battery voltage is between 10 and 16 volts.
Ignition is “on”, Engine “run”.
The PCM commands the solenoid “on” and the
voltage remains high (B+) or the PCM commands the
solenoid “off” and the voltage remains low (zero
volts).
All conditions met in 1.3 seconds.
Action Taken When The DTC Sets
Inhibit brake band apply solenoid.
The PCM will not illuminate the CHECK TRANS
Lamp.
Conditions For Clearing The DTC
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.
The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled “off”
long enough to power down the PCM.

TRANSMISSION CONTROL SYSTEM (4L30–E)7A1–71
DTC P1860 TCC Solenoid Electrical
D07RW010
Circuit Description
The PCM allows current to flow through the solenoid coil
according to the duty cycle (percentage of “on” and “off”
time). This current flow through the solenoid coil creates
a magnetic field that magnetizes the solid core. The
magnetized core attracts the check ball to seat against
spring pressure. This blocks the exhaust for the TCC
signal fluid and allows 2–3 drive fluid to feed to TCC signal
circuit. The TCC signal fluid pressure acts on the TCC
regulator valve to regulate line pressure and to apply fluid
pressure to the torque converter clutch shift valve. When
the TCC shift valve is in the apply position, regulated
apply fluid pressure is directed through the TCC valve to
apply the torque converter clutch. The TCC solenoid is
used in conjunction with the TCC solenoid to regulate fluid
to the torque converter. The TCC solenoid is attached to
the valve body within the transmission.
This DTC detects a continuous open or short to ground or
ignition in the TCC circuit or the TCC solenoid. This is a
type “D” DTC.
Conditions For Setting The DTC
Battery voltage is between 10 and 16 volts.
No shift solenoid A DTC P0753.
No shift solenoid B DTC P0758.
Ignition is “on”, Engine “run”.
The PCM commands the solenoid “on” and the
voltage remains low (zero volts).
The PCM commands the solenoid “off” and the
voltage remains high (B+).
All conditions met for 0.25 seconds.
Action Taken When The DTC Sets
Inhibit TCC engagement.
The PCM will not illuminate the CHECK TRANS
Lamp.
Conditions For Clearing The MIL/DTC
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.
The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled “off”
long enough to power down the PCM.
Diagnostic Aids
Inspect the wiring for poor electrical connections at
the PCM and at the transmission 16–way connector.
Look for possible bent, backed out, deformed or
damaged terminals. Check for weak terminal tension
as we ll. A lso ch eck fo r a ch af e d w ire th at cou l d s ho r t
to bare metal or other wiring. Inspect for a broken wire
inside the insulation.
When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.
Test Description
The numbers below refer to the step numbers on the
diagnostic chart:
3. This test checks for voltage to the solenoid.
4. This test checks the ability of the PCM and wiring to
control the ignition circuit.
9. This test checks the resistance of the TCC solenoid
and the internal wiring harness.

8D–408 WIRING SYSTEM
Step Action Yes No
The control unit makes lock/unlock response once with interval of
one second.
Is the response complete?
The control unit makes lock/unlock response three times with
interval of one second.
Is the response complete? 12
13Finished
Finished—
—
Step Action Yes No
1. Open the driver’s side door.
2. Turn the starter switch off.
Is the action complete?
Turn the starter switch to ACC position and then off three times
within five seconds after step 1.
Is the action complete within five seconds?
Close the door and then open it two times within ten seconds after
step 2.
Is the action complete within ten seconds?
1. Turn the starter switch to ACC position and then off.
2. Close the door and then open it.
NOTE: This step must be performed within ten seconds after step
3.
Is the action complete?
The control unit makes lock/unlock response twice as many the
number of registered ID code with interval of two seconds. (In case
of no registered code, the response is made ten times.)
Is the response complete? 1
2
3
4
5Go to Step 2
Go to Step 3
Go to Step 4
Go to Step 5
Finished—
Finished
Finished
Finished
—
This procedure checks how many kinds of ID code are
registered.
Step Action Yes No
Open the driver’s side door.
Is the action complete?
Lock the door and then unlock it three times within ten seconds
after step 1.
Is the action complete within five seconds?
Close the door and then open it two times within ten seconds after
step 2.
Is the action complete within ten seconds? 1
2
3Go to Step 2
Go to Step 3
Go to Step 4—
Finished
Finished Anti–theft horn, as an answer back function for the
transmitter operation, changes from available into
unavailing or from unavailing into available by this
procedure.

WIRING SYSTEM 8D–409
Step Action Yes No
1. Lock the door and unlock it three times.
2. Close the door and then open it.
NOTE: This step must be performed within ten seconds after step
3.
Is the action complete?
Answer back mode changes.
Is this step complete?
The control unit makes lock/unlock response once with interval of
one second.
Is the response complete?
The control unit makes lock/unlock response three times with
interval of one second.
Is the response complete? 4
5
6
7Go to Step 5
Go to Step 6
Finished
FinishedFinished
Go to Step 7
—
—
1. Remove and install the control unit.
Refer to Anti–theft & Keyless Entry Control Unit
Removal and Installation in this section.
2. Register ID code.
Refer to ID Code Registration in this section.
3. Check that the keyless entry system works normally.
1. Prepare a new transmitter.
2. Register ID code.
Refer to ID Code Registration in this section.
3. Check that the keyless entry system works normally.
1. Remove a screw to remove the cover.
2. Remove the batteries.
3. Set the new batteries into the transmitter.
4. Install the cover to the transmitter.
5. Check that the keyless entry system works normally.

8H–26SECURITY AND LOCKS
StepNo Ye s Action
12The control unit makes lock/unlock response once with interval of
one second.
Is the response complete?
Finished—
13The control unit makes lock/unlock response three times with
interval of one second.
Is the response complete?
Finished—
ID Code Check
This procedure checks how many kinds of ID code are
registered.
Step
ActionYe sNo
11. Open the driver’s side door.
2. Turn the starter switch off.
Is the action complete?
Go to Step 2—
2Turn the starter switch to ACC position and then off three times
within five seconds after step 1.
Is the action complete within five seconds?
Go to Step 3Finished
3Close the door and then open it two times within ten seconds after
step 2.
Is the action complete within ten seconds?
Go to Step 4Finished
41. Turn the starter switch to ACC position and then off.
2. Close the door and then open it.
NOTE: This step must be performed within ten seconds after step
3.
Is the action complete?
Go to Step 5Finished
5The control unit makes lock/unlock response twice as many the
number of registered ID code with interval of two seconds. (In
case of no registered code, the response is made ten times.)
Is the response complete?
Finished—
Answer Back (Anti–theft Horn
Operation) Change Mode
Anti–theft horn, as an answer back function for the
transmitter operation, chages from available into
unavailing or from unavailing into available by this
procedure.
Step
ActionYe sNo
1Open the driver’s side door.
Is the action complete?
Go to Step 2—
2Lock the door and then unlock it three times within ten seconds
after step 1.
Is the action complete within five seconds?
Go to Step 3Finished
3Close the door and then open it two times within ten seconds after
step 2.
Is the action complete within ten seconds?
Go to Step 4Finished

SECURITY AND LOCKS8H–27
StepNo Ye s Action
41. Lock the door and unlock it three times.
2. Close the door and then open it.
NOTE: This step must be performed within ten seconds after step
3.
Is the action complete?
Go to Step 5Finished
5Answer back mode changes.
Is this step complete?
Go to Step 6Go to Step 7
6The control unit makes lock/unlock response once with interval of
one second.
Is the response complete?
Finished—
7The control unit makes lock/unlock response three times with
interval of one second.
Is the response complete?
Finished—
Anti–theft & Keyless Entry Control
Unit/Transmitter Replacement
Anti–theft & Keyless Entry Control Unit
Replacement
1. Remove and install the control unit.
Refer to Anti–theft & Keyless Entry Control Unit
Removal and Installation in this section.
2. Register ID code.
Refer to ID Code Registration in this section.
3. Check that the keyless entry system works normally.
Transmitter Replacement
1. Prepare a new transmitter.
2. Regiter ID code.
Refer to ID Code Registration in this section.
3. Check that the keyless entry system works normally.
Transmitter Battery Replacement
1. Remove a screw to remove the cover.
2. Remove the batteries.
3. Set the new batteries into the transmitter.
4. Install the cover to the transmitter.
5. Check that the keyless entry system works normally.

1. Perform oil return operation.
2. Discharge and recover the refrigerant and remove
the compressor.
3. Drain the compressor oil and measure the extracted
oil.
4. Check the compressor oil for contamination.
5. Adjust the oil level as required.
6. Evacuate, charge and perform the oil return
operation.
7. Check the system operation.
Contamination of Compressor Oil
Unlike engine oil, no cleaning agent is added to the
compressor oil. Even if the compressor runs for a long
period of time (approximately one season), the oil never
becomes contaminated as long as there is nothing
wrong with the compressor or its method of use.
Inspect the extracted oil for any of the following
conditions:
The capacity of the oil has increased.
The oil has changed to red.
Foreign substances, metal powder, etc., are present
in the oil.
If any of these conditions exists, the compressor
oil is contaminated. Whenever contaminated
compressor oil is discovered, the receiver/drier
must be replaced.
Oil Return Operation
There is close affinity between the oil and the
refrigerant. During normal operation, part of the oil
recirculates with the refrigerant in the system. When
checking the amount of oil in the system, or replacing
any component of the system, the compressor must be
run in advance for oil return operation. The procedure
is as follows:
1. Open all the doors and the engine hood.
2. Start the engine and air conditioning switch to "ON"
and set the fan control knob at its highest position.
3. Run the compressor for more than 20 minutes
between 800 and 1,000 rpm in order to operate the
system.
4. Stop the engine.
Replacement of Component Parts
When replacing the system component parts, supply
the following amount of oil to the component parts to be
installed.
Compressor Leak Testing (External and
Internal)
Bench-Check Procedure
1. Install test plate J-39893 on rear head of compressor.
2. Using Refrigerant Recovery System, attach center
hose of manifold gage set on charging station to a
refrigerant drum standing in an upright drum.
3. Connect charging station high and low pressure
lines to corresponding fittings on test plate J-39893.
Suction port (low-side) of compressor has large
internal opening. Discharge port (high-side) has
smaller internal opening into compressor and
deeper recess.
4. Open low pressure control, high pressure control
and refrigerant control on charging station to allow
refrigerant vapor to flow into compressor.
5. Using a leak detector, check for leaks at pressure
relief valve, rear head switch location, compressor
front and rear head seals, center cylinder seal,
through bolt head gaskets and compressor shaft
seal. After checking, shut off low pressure control
and high-pressure control on charging station.
6. If an external leak is present, perform the necessary
corrective measures and recheck for leaks to make
certain the leak has been connected.
7. Recover the refrigerant.
8. Disconnect both hoses from the test plate J-39893.
9. Add 90 ml (3 oz.) new PAG lubricant to the
compressor assembly. Rotate the complete
compressor assembly (not the crankshaft or drive
plate hub) slowly several turns to distribute oil to all
cylinder and piston areas.
10. Install a M9
1.25 threaded nut on the compressor
crankshaft if the drive plate and clutch assembly are
not installed.
11. Using a box-end wrench or socket and handle,
rotate the compressor crankshaft or clutch drive
plate on the crankshaft several turns to insure
piston assembly to cylinder wall lubrication.
12. Using Refrigerant Recovery System, connect the
charging station high-pressure line to the test plate
J-39893 high-side connector.
13. Using Refrigerant Recovery System, connect the
charging station low-pressure line to the low
pressure port of the test plate J-39893. Oil will drain
out of the compressor suction port if the compressor
is positioned with the suction port downward. (Component parts to be (Amount of Oil)
installed)
Evaporator 50 cc (1.7 fl. oz.)
Condenser 30 cc (1.0 fl. oz.)
Receiver/dryer 30 cc (1.0 fl. oz.)
Refrigerant line (one 10 cc (0.3 fl. oz.)
piece)
(Amount of oil drained (Charging amount of oil
from used compressor) to new compressor)
more than 90 cc same as drained amount
(3.0 fl.oz)
less than 90 cc (3.0 fl.oz) 90 cc (3.0 fl.oz)

4B1–8
DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Normal Operation
The motor actuator mounted on transfer rear case is
driven by signal from 4WD switch on instrument panel.
After complete the connecting transfer front output gear
to, or disconnecting it from, front propeller shaft, conditionof the transfer position switch changes. The vacuum
solenoid valve (VSV) is driven by the signal from transfer
position switch and the vacuum actuator connects front
wheels to, or disconnect them from, front axles.
Time Chart of Shifting Under Normal Condition
F04RW002

4B1–9 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Retrial
The motor actuator starts transfer gear shifting after
signal from 4WD switch on instrument panel has been
received. But the shifting may be impossible in cold
weather or under high speed condition. When 2 seconds
have passed since transfer gear shifting started and the
transfer position switch dose not turn on (the gear
engagement is not completed), the motor reverses its
rotation for 1.2 seconds and tries again to shift transfergear. This procedure is repeated 3 times in maximum.
While this procedure, 4WD indicator lamp blinks by 2 Hz.
If the transfer position switch does not turn on after
aforementioned procedure has been repeated 3 times,
the gear shifting is stopped and 4WD indicator lamp’s
blinking changes from 2Hz to 4Hz to notify driver that the
gear shifting is stopped. This blinking of indicator lamp
continues until 4WD switch is returned from 4WD to 2WD.
Time Chart of Shifting Under Severe Condition (re-
trial)
F04RW003

4B1–10
DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Warning at “4L” position :In view of the shifting
mechanism of transfer, the gear shifting from 4WD to
2WD at “4L” condition is impossible. Therefore, the
transfer position switch can not be turned off by 4WDswitch when vehicle is in “4L” condition. In the case this
condition continues for 2 seconds, the shifting to 2WD is
stopped and the indicator lamp’s blinking changes from
2Hz to 4Hz to notify driver of wrong operation.
Time Chart of Shifting from 4WD to 2WD at “4L”
Condition
F04RW005
4WD out signal to other Electronic Hydraulic Control
Unit : 4WDcontrol unit sends 4WD out signal to other
Electronic Hydraulic Control Unit as below.
4WD out signal
(Period)
Vehicle ConditionTransfer position switchFront axle switch
120 ms2WD2WD (Open)2WD (Open)
240 ms4WD4WD (Close)4WD (Close)