change time OPEL FRONTERA 1998 Repair Manual
[x] Cancel search | Manufacturer: OPEL, Model Year: 1998, Model line: FRONTERA, Model: OPEL FRONTERA 1998Pages: 6000, PDF Size: 97 MB
Page 2056 of 6000

6E–163 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1588 (Flash DTC 25)
Brake SW Malfunction
060RW130
Circuit Description
Brake Stop Lamp SW Circuit receives through Stop Lamp
10A fuse from the battery.
Action Taken When the DTC Sets
The ECM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P1588 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Brake SW display on the Tech 2 while moving
connectors and wiring harnesses related to the Brake
SW. A change in the display will indicate the location
of the fault.
If DTC P1588 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
Page 2059 of 6000

6E–166
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0650 (Flash DTC 77)
Check Engine Lamp Circuit Open/Short
060RW136
Circuit Description
The check engine lamp circuit receives through Meter
10A fuse the battery, current flowing in the order of Meter
and check engine lamp.
Action Taken When the DTC Sets
The ECM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0650 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
lamp test display on the Tech 2 while moving
connectors and wiring harnesses related to the check
engine lamp. A change in the display will indicate the
location of the fault.
If the Tech 2 indicate DTCs P0650 and P0381, check the
meter circuit necessarily.
Page 2067 of 6000

6E–174
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1589 (Flash DTC 47)
Transmission SW Circuit Open/Short
060RW131
Circuit Description
The trans mission SW circuit receives current through
ELEC IG 10A fuse from the battery, current flowing in the
order of the trans mission SW and ECM.
Action Taken When the DTC Sets
The ECM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P1589 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
throttle position display on the Tech 2 while moving
connectors and wiring harnesses related to the TP
sensor. A change in the display will indicate the
location of the fault.
If DTC P1589 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
DTC P1589 – Transmission Circuit Open/Short
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Check the Fuse 10A for a open circuit and replace the
Fuse if necessary.
Did the Fuse require replacement?
—Verify repairGo to Step 3
Page 2164 of 6000

7A–10
AUTOMATIC TRANSMISSION (4L30–E)
Checking Transmission Fluid Level
and Condition
Checking fluid level and condition (color and odor) at
regular intervals will provide early diagnosis information
about the transmission. This information may be used to
correct a condition that, if not detected early, could result
in major transmission repairs.
IMPORTANT:When new, automatic transmission fluid
is red in color. As the vehicle is driven, the transmission
fluid will begin to look darker in color. The color may
eventually appear light brown.
A dark brown color with burnt odor may indicate
excessive fluid deterioration and signal a need for fluid
change.
Fluid Level
When adding or changing fluid, use only DEXRON –III.
Refer to Maintenance and Lubrication in General
Information section for maintenance information and
servicing interval.
CAUTION: DO NOT OVERFILL.
Overfilling will cause foaming, loss of fluid, abnor-
mal shifting and possible damage to the transmis-
sion.
1. Park the vehicle on level ground and apply the parking
brake firmly.
2. Check fluid level with engine running at idle.
NOTE: Be sure that transmission fluid temperature is
below 30
C (86F).
3. Move the selector lever through all gear ranges.
4. Move the selector lever to “Park”.
5. Let engine idle for 3 minutes and open the overfill
screw (1).
6. Add released transmission fluid until it flows out over
the overfill screw opening.
7. Let engine idle until a fluid temperature between 32
C
(90
F) and 57C (135F) is reached, then close the
overfill screw (1).
Torque: 38 N
m (3.9 kgꞏm/28 lb ft)
NOTE: To prevent fluid leaks, the overfill screw and oil
drain screws gasket must be replaced each time these
screws are removed.NOTE: Check transmission fluid temperature with scan
tool.
Minimum fluid level
57C (135F)
Maximum fluid level
32C (90F)
242RW003
CAUTION: Do not open overfill screw with engine
stopped.
CAUTION: DO NOT CHECK FLUID LEVEL UNDER
THESE CONDITIONS:
Immediately after driving at sustained highway
speeds.
In heavy city traffic during hot weather.
If vehicle is towing a trailer.
If the vehicle has been operated under these conditions,
shut the engine off and allow the vehicle to “cool” for thirty
(30) minutes. After the cool down period, restart the
vehicle and continue from step 2 above.
Page 2181 of 6000

7A–27 AUTOMATIC TRANSMISSION (4L30–E)
Changing Transmission Fluid
There is no need to change the transmission fluid unless
the transmission is used under one or more of the
following heavy duty conditions.
A. Repeated short trips
B. Driving on rough roads
C. Driving on dusty roads
D. Towing a trailer
If the vehicle is used under these conditions, change the
fluid every 20,000 miles (32,000 km.)
More over, the remaining life percentage of ATF can be
estimated by using Tech 2 as an auxiliary tool to judge the
right time for ATF replacement.
The remaining life percentage is calculated from ATF’S
heat history. When it is close to 0%, ATF replacement is
recommended.
1. Place a large drain pan under the oil pan.
2. Remove the transmission oil drain screw (2) and drain
fluid.
3. Tighten drain screw (2).
Torque: 38 N
m (3.9 kgꞏm/28 lb ft)
4. Remove the transmission overfill screw (1) and fill
transmission through overfill screw opening, using
DEXRON
–III ATF.
NOTE: Add transmission fluid until it flows out over the
overfill screw opening.
5. Let engine idle until a fluid temperature between 32
C
(90
F) and 57C (135F) is reached.6. Add transmission fluid until it flows out over the overfill
screw opening, then close the overfill screw (1).
To r q u e : 3 8 N
m (3.9 kgꞏm/28 lb ft)
NOTE: To prevent fluid leaks, the overfill screw and oil
drain screws gasket must be replaced each time these
screws are removed.
NOTE: Check transmission fluid temperature with
service scan tool.
242RW003
Selector Lever
Inspection
1. Make sure that when the shifter control lever is shifted
from “P” to “L”, a “clicking” can be felt at each shift
position. Make sure that the gear corresponds to that
of the position plate indicator.
2. Check to see if the shifter lever can be shifted as
shown in illustration.
C07RW009
Page 2270 of 6000

TRANSMISSION CONTROL SYSTEM (4L30–E)7A1–25
DTC P0218 Transmission Fluid Over Temperature
D07RW029
Circuit Description
The Transmission Fluid Temperature (TFT) sensor is a
thermister that controls the signal voltage to the PCM.
The PCM supplies a 5–volt reference to the sensor on
circuit RED/BLK–GRN/RED. When the transmission fluid
is cold, the sensor resistance is high and the PCM will
sense high signal voltage. As the fluid temperature
warms to a normal transmission operating temperature of
100
C (212F), the sensor resistance becomes less and
the voltage decreases to 1.5 to 2.0 volts.
This DTC detects a high transmission temperature for a
long period of time. This is a type “D” DTC.
Conditions For Setting The DTC
No TFT DTCs P0712 or P0713.
TFT is greater than 135C (275F).
All conditions met for 21 seconds.
Action Taken When The DTC Sets
Hot mode TCC Shift Pattern.
The PCM will not illuminate the CHECK TRANS
Lamp.
ATF Lamp ON. (TFT is greater than 145C (293F).)
Disable E–side TCC OFF request.
Conditions For Clearing The DTC
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warm–up cycles without a failure
reported.
The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled “off”
long enough to power down the PCM.
Diagnostic Aids
Inspect the wiring for poor electrical connections at
the PCM and at the transmission 16–way connector.
Look for possible bent, backed out, deformed, or
damaged terminals. Check for weak terminal tension
as well.
Also check for a chafed wire that could short to bare
metal or other wiring. Inspect for a broken wire inside
the insulation.
When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.
Check harness routing for a potential short to ground
in circuit RED/BLK–GRN/RED.
Scan tool TFT sensor temperature should rise
steadily to about 100
C (212F), then stabilize.
Check for a “skewed” (mis–scaled) sensor by
comparing the TFT sensor temperature to the
ambient temperature after a vehicle cold soak. A
“skewed” sensor can cause delayed garage shifts or
TCC complaints.
Check for a possible torque converter stator problem.
Verify customer driving habits, trailer towing, etc.
Test Description
The numbers below refer to the step numbers on the
diagnostic chart.
3. This test checks for a “skewed” sensor or shorted
circuit.
4. This test simulates a TFT DTC P0713.
Page 2281 of 6000

7A1–36
TRANSMISSION CONTROL SYSTEM (4L30–E)
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input
D07RW029
Circuit Description
The TFT sensor is a thermister that controls the signal
voltage to the PCM. The PCM supplies a 5–volt reference
signal to the sensor on circuit RED/BLK–GRN/RED.
When the transmission fluid is cold, the sensor resistance
is high. The PCM detects high signal voltage. As the
transmission fluid temperature increases to the normal
operating temperature of 100
C (212F), the sensor
resistance becomes less and the voltage decreases to
1.5 to 2 volts. With transmission fluid over temperature
and DTC P0218 also set, check the transmission cooling
system.
This DTC detects a continuous short to ground in the TFT
signal circuit or the TFT sensor. This is a type “D” DTC.
Conditions For Setting The DTC
Battery voltage is between 10 and 16 volts.
Ignition is “on”.
TFT sensor indicating a voltage less than 0.4 volts.
All conditions met for 20 seconds.
Action Taken When The DTC Sets
Transmission default temperature will be:
80
C (176F) if engine temperature code is set.
100
C (212F) if engine temperature is warm.
80
C (176F) if engine run time is greater than 5
minutes.
21
C (69.8F) if engine run time is less than 5
minutes.
The PCM will not illuminate the CHECK TRANS
Lamp.
Conditions For Clearing The DTC
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.
The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled “off”
long enough to power down the PCM.
Diagnostic Aids
Check harness routing for a potential short to ground
in circuit RED/BLK–GRN/RED. Scan tool TFT
display should rise steadily to about 100
C (212F),
then stabilize.
Inspect the wiring for poor electrical connection at the
PCM and at the transmission 16–way connector.
Look for possible bent, backed out, deformed or
damaged terminals. Check for weak terminal tension
as we ll. A lso ch eck fo r a ch af e d w ire th at cou l d s ho r t
to bare metal or other wiring. Inspect for a broken wire
inside the insulation.
When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.
The temperature to resistance value scale may be
used to test the TFT sensor at the various
temperature levels to evaluate the possibility of a
“skewed” (mis–scaled) sensor.
A “skewed” sensor could result in delayed garage
shifts or TCC complaints.
Verify customer driving habits, trailer towing, etc.
Test Description
The numbers below refer to the step numbers on the
diagnostic chart:
3. This test checks for a short to ground or a “skewed”
sensor.
4. This test checks for an internal fault within the
transmission by creating an open.
Page 2284 of 6000

TRANSMISSION CONTROL SYSTEM (4L30–E)7A1–39
DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input
D07RW029
Circuit Description
The TFT sensor is a thermistor that controls the signal
voltage to the PCM. The PCM supplies a 5–volt reference
signal to the sensor on circuit RED/BLK–GRN/RED.
When the transmission fluid is cold, the sensor resistance
is high and the PCM will sense high signal voltage. As the
transmission fluid temperature warms to the normal
operating temperature of 100
C (212F), the sensor
resistance becomes less and the voltage decreases to
about 1.5 to 2 volts.
This DTC detects a continuous open or short to power in
the TFT signal circuit or the TFT sensor. This is a type “D”
DTC.
Conditions For Setting The DTC
Battery voltage is between 10 and 16 volts.
Ignition is “on”.
TFT sensor indicating a voltage greater than 4.86
volts.
All conditions met for 20 seconds.
Action Taken When The DTC Sets
Transmission default temperature will be:
80
C (176F) if engine temperature code is set.
100
C (212F) if engine temperature is warm.
80
C (176F) if engine run time is greater than 5
minutes.
21
C (69.8F) if engine run time is less than 5
minutes.
The PCM will not illuminate the CHECK TRANS
Lamp.
Conditions For Clearing The DTC
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.
The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled “off”
long enough to power down the PCM.
Diagnostic Aids
Inspect the wiring for poor electrical connection at the
PCM and at the transmission 16–way connector.
Look for possible bent, backed out, deformed or
damaged terminals. Check for weak terminal tension
as we ll. A lso ch eck fo r a ch af e d w ire th at cou l d s ho r t
to bare metal or other wiring. Inspect for a broken wire
inside the insulation.
When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.
Scan tool displays transmission fluid temperature in
degrees. After transmission is operating, the
temperature should rise steadily to about 100
C
(212
F), then stabilize.
The temperature to resistance value scale may be
used to check the TFT sensor at the various
temperature levels to evaluate the possibility of a
“skewed” (mis–scaled) sensor.
A “skewed” sensor could result in hard shifts or TCC
complaints.
Test Description
The numbers below refer to the step numbers on the
diagnostic chart:
3. This check verifies problem in the TFT sensor circuit.
4. This test simulates a TFT sensor DTC P0712. If the
PCM recognizes the low signal voltage (high
temperature), and the scan tool displays 146
C
(295
F) or greater, the PCM and wiring are OK.
Page 2287 of 6000

7A1–42
TRANSMISSION CONTROL SYSTEM (4L30–E)
DTC P0719 TCC Brake Switch Circuit High (Stuck On)
D07RW032
Circuit Description
The TCC brake switch is used to indicate brake pedal
status. The normally opened brake switch signal voltage
circuit is opened.
Brake switch supplies a B+ signal on circuit GRN/YEL to
the PCM when the brakes are applied. The PCM uses
this signal to deenergize the TCC solenoid when the
brakes are applied.
This DTC detects a closed brake switch during
accelerations. This is a type “D” DTC.
Conditions For Setting The DTC
No OSS DTCs P0722 or P0723.
The PCM detects a closed brake switch/circuit (12
volts) for 2 seconds, and the following events occur
seven consecutive times: vehicle speed is less than 8
km/h (5 mph); then vehicle speed is between 8 and 32
km/h (5 and 20 mph) for 4 seconds; then vehicle
speed is greater than 32 km/h (20 mph) for 4 seconds.
Action Taken When The DTC Sets
If throttle opening is greater than 10% and vehicle
speed is greater than 45 km/h (28 mph), then
disregard brake switch contingency for TCC off
mode.
The PCM will not illuminate the CHECK TRANS
Lamp.
Conditions For Clearing The DTC
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.
The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled “off”
long enough to power down the PCM.
Diagnostic Aids
Inspect the wiring for poor electrical connections at
the PCM and TCC brake switch. Look for possible
bent, backed out, deformed or damaged terminals.
Check for weak terminal tension as well. Also check
for a chafed wire that could short to bare metal or
other wiring. Inspect for a broken wire inside the
insulation.
When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.
Check customer driving habits and/or unusual driving
conditions (i.e. stop and go, highway).
Check brake switch for proper mounting and
adjustment.
Test Description
The numbers below refer to the step numbers on the
diagnostic chart:
3. This test checks for voltage at the brake switch.
6. This test checks the brake switch.
9. This test checks circuit GRN/YEL at the PCM.
Page 2293 of 6000

7A1–48
TRANSMISSION CONTROL SYSTEM (4L30–E)
DTC P0723 Transmission Output Speed Sensor (OSS) Intermittent
D07RW006
Circuit Description
Output speed information is provided to the PCM by the
OSS, which is a permanent magnet (PM) generator. The
PM generator produces a pulsing AC voltage. The AC
voltage level and number of pulses increases as the
speed of the vehicle increases. The PCM then converts
the pulsing voltage to output speed, which is used for
calculations. The vehicle speed can be displayed with a
scan tool.
This DTC detects a low output speed when there is a high
engine speed in a drive gear range. This is a type “C”
DTC.
Conditions For Setting The DTC
In Park or Neutral:
Transmission output speed change is greater than
10,000 rpm.
Conditions met for 6 seconds.
Engine running time is greater than 2 seconds.
Not in Park or Neutral:
Transmission output speed change is greater than
512 rpm.
Conditions met for 0.075 seconds
Engine running time is greater than 2 seconds.
Engine vacuum is less than 70 kPa.
Output speed is greater than 1,380 rpm for 1 second.
NORAW–NOLAST < 60 rpm for 6 seconds.
NORAW: Latest raw data of output shaft speed.
NOLAST: Filtered pervious data of output speed.
Action Taken When The DTC Sets
Fixed to 4th gear.
Maximum line pressure.
Inhibit TCC engagement.
The PCM will illuminate the CHECK TRANS Lamp.
Conditions For Clearing The MIL/DTC
The PCM will turn off the CHECK TRANS Lamp after
three consecutive ignition cycles without a failure
reported.
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.
The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled “off”
long enough to power down the PCM.
Diagnostic Aids
A OSS DTC P0723 will set when output speed has
been detected and is lost.
Inspect the wiring for poor electrical connection at the
PCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring. Inspect for a
broken wire inside the insulation.
When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.
Test Description
The numbers below refer to the step numbers on the
diagnostic chart:
5. This test checks the OSS circuit.
6. This test checks the integrity of the OSS.
8. This test checks the 5–volt and ground circuit of the
PCM.