4WD OPEL FRONTERA 1998 Manual PDF

MANUAL TRANSMISSION7B–5
Manual Transmission Assembly
Transmission and Associated Parts
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Legend
(1) Gear Control Lever and Knob
(2) Transfer Control Lever and Knob
(3) Front Console Assembly
(4) Grommet Assembly
(5) Transfer Protector
(6) Rear Propeller Shaft
(7) Front Propeller Shaft
(8) Exhaust Pipe
(9) Backup Lamp, 4WD Indicator, and 1–2
Indicator Switch Harness Connector
(10) Speedometer Sensor and 2WD–4WD Actuator
Harness Connector(11) Slave Cylinder Heat Protector
(12) Harness Heat Protector
(13) Slave Cylinder
(14) Dust Cover
(15) Engine Rear Mount Nut
(16) Engine Rear Mount Bolt
(17) Engine Rear Mount
(18) Third Crossmember
(19) Flywheel Under Cover
(20) Transmission Retaining Bolt
(21) Transmission Assembly with Transfer Case

MANUAL TRANSMISSION7B–7
13. Disconnect the backup lamp switch, 4WD indicator
switch and 1–2 indicator switch harness connectors.
826RW023
14. Disconnect the speedometer sensor and 2WD-4WD
actuator harness connectors.
826RW024

MANUAL TRANSMISSION7B–15
141RW024
18. Connect the speedometer sensor and 2WD–4WD
actuator harness connector.
826RW024

7B–16MANUAL TRANSMISSION
19. Connect the backup lamp switch, 4WD indicator
switch, and 1-2 indicator switch harness connectors.
826RW023
20. Install the front and 3 way exhaust pipe (6VE1).
Install the exhaust pipe with catalytic converter
(4JX1).
Torque:
Exhaust pipe to exhaust manifold:
67 Nꞏm (6.8 kgꞏm/49 Ib ft)
Exhaust pipe flange bolt:
43 Nꞏm (4.4 kgꞏm/32 Ib ft)
(4JX1)
150RW041
21. Connect two oxygen sensor connectors to the
transmission harness (6VE1).
22. Install the front propeller shaft and tighten the fixing
bolts and nuts specified torque.
Torque: 63 Nꞏm (6.4 kgꞏm/46 Ib ft)
23. Install the rear propeller shaft and tighten the fixing
bolts and nuts specified torque.
Torque: 63 Nꞏm (6.4 kgꞏm/46 Ib ft)24. Install transfer protector and tighten the fixing bolts
specified torque.
Torque: 37 Nꞏm (3.8 kgꞏm/27 Ib ft)
25. Install the transmission control lever and transfer
control lever.
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26. Install the grommet assembly.
27. Install the front console assembly.
28. Install the gear control lever knob.
29. Connect battery ground cable.
30. Install engine hood.

LIGHTING SYSTEM8A–29
Light NameRated PowerNumber of
BulbsLens ColorRemarks
Headlight60w/55w2WhiteHalogen
FrontTurn signal light21w2Whitecombination
lightClearance light5w2Amber
FRT fog light55w2WhiteHalogen
Taillight/Stoplight5w/21w2Red
RearBumperTurn signal light21w2Ambercombination
lightTaillight/Stoplight5w/21w2RedBodyTurn signal light21w2Amber
Backup light21w2White
RR fog light21w2Red
Side turn signal light5w2Amber
License plate lightBumper5w2White
Body5W1White
High mount stoplight——RedLED
Map light5w2White
Dome light10w1White
Luggage room light8w1White
Courtesy light3.8w2White
A/C SW60mA1
RR defogger SW0.84w1
Mirror defogger SW0.84w1
FRT fog light SW0.7w1
RR fog light SW0.7w1
Cruise (Set)1.4w1Meter
Cruise (Main)1.4w1Meter
Check trans3w1Meter
Anti-theft3w1Warning box
Turn signal1.4w2Meter
Golw1.4w1Meter
Water sedimenter1.4w1Meter
Indicator/High beam1.4w1MeterWa rnin g
lightABS1.4w1Meter
Check engine1.4w1Meter
Low fuel1.4w1Meter
4WD1.4w1Meter
Oil Pressure1.4w1Meter
Brake system1.4w1Meter
Charge1.4w1Meter
Seat belt2w1Meter
A/T shift position0.91w7Meter
A/T oil temp3w1Meter

D
E
F
0.85
G/R
0.3
R/G 0.85
G/R
0.3
R/G
4WD
SW RR WIPER/
WASHER
SW HEATER
BEZEL2
3I-12
I-12
G 0.3
R/G 0.85
G/R
0.3
R/G
METER
7
8I-9
I-93
2I-16
I-16
0.85
G/R
0.3
R/G 0.85
G/R
0.3
R/G
3
5I-23
I-23
CRUISE
CONTROL
MAIN
SW
6
2I-6
I-6
D08RW891

2.0
Y/G2.0
W/G 3.0
W/G
0.5
LG FL-6 40A
ABS
F-9 20A
ABS
INDICATOR
LIGHT(METER)
BRAKE
SW STOP
LIGHT
SW
ELECTRONIC
HYDRAULIC
CONTROL UNIT
4WD CONTROL
UNIT(19)
14C-413C-4
3.0
B/Y3.0
B/Y
0.85
L/W0.5
L/W0.5
L/W
2.0
BC-4 10A
ELEC.IGN.
STARTER SW
(IG1)STARTER SW
(IG1)
C-10 10A
METER,GAUGE
I-9I-10156
I-9
2
H-26
H-1619
H-2718 16
5.0
W
0.85
G/W C-14 15A
STOP,A/T CONT. BATT.(+) BATT.(+)
STOP LIGHT
10C-430.85
G/W (W/CRUISE CONTROL) 0.85
G/W
0.85
G/Y
0.85
G/Y 0.85
G/Y
0.85
G/Y
B-131
B-13
4
B-14
H-131
B-14
2G-
SENSOR
26C-4 0.5
L/W
0.5
Y/B
0.5
Y/B
B-252
B-25
1
H-151
8C-4
6
C-39
FENDER-RH
H-131
C-4
15
16C-4 0.5
L/Y
0.5
L/Y
0.5
Y
0.5
Y
A
2.0
B(DIESEL)
5
C-39
FENDER-RH
C-4
15
2.0
B
C-85
ENG.ROOM-FRT
C-4 GROUND GROUND GROUND BATTERY BATTERY G-SENSOR POWER
SUPPLYSILA BRAKE LIGHT
SWITCH
12
4WDABS
D08RW601

0.5
GR0.5
GR
0.5
O/G0.5
O/B0.5
O/W
0.5
O/G0.5
O/B 0.5
L0.5
G 0.5
W 0.5
B/L0.5
R
0.5
W 0.5
B/L
0.5
O 0.5
O/L 0.5
W/L0.5
W
0.5
O 0.5
O/L 0.5
W/L0.5
W0.5
O 0.5
O/L 0.5
W/L0.5
W0.5
O 0.5
O/L 0.5
W/L0.5
W
0.5
R0.5
O/W0.85
G/W 0.5
P
0.5
B/L0.5
B/L
1.25
B/L
1.0
B/L
ELECTRONIC
HYDRAULIC
CONTROL
UNIT
PCM
(A12)(A/T)
SPEED
SENSOR
C-4
23C-4
22
8
H-46
H-138
6
H-46
H-135
7
H-466
C-4
TMM
GND RLS GND RRS GND FLS GND FRS SDL2DIAG
KDIAG
L TMMTFM2 6C-49C-4
8
C-39 1
F-32F-3
H-134
14
H-5
FENDER-RH
COMMON
CHAMBER
(W/O T.O.D.)
SPEED
SENSOR
C-4
3C-4
2
11
H-46
H-1314
12
H-46
6
H-334H-335H-332H-333H-33
1
F-22F-2
H-1313
C-4
2
C-63
E-305
C-63
4C-63
H-423
C-4
7
C-63
H-429
C-4
12
C-63
H-421 25 24 17
16C-63
H-79
SPEED
SENSOR
C-4
21C-4
20
H-4215H-4211H-4214
1
C-132C-13
SPEED
SENSOR
FRT-RH FRT-LH
RR-RH RR-LHDATA LINK CONNECTOR
C-4
5C-4
4
1
C-412C-41
A
4WD
CONTROL
UNIT(20)B
C
C
0.5
P
TFM29
C-4
T.O.D.
CONTROL UNIT
9
H-15
0.5
LG/R
ABS
STATUS27
C-4
T.O.D.
CONTROL UNIT
20
H-15
D08RW786

0.5
GR
0.5
O/B0.5
O/W
0.5
O/B 0.5
L0.5
G 0.5
W 0.5
B/L0.5
R
0.5
W 0.5
B/L
0.5
O 0.5
O/L 0.5
W/L0.5
W0.5
O 0.5
O/L 0.5
W/L0.5
W0.5
O 0.5
O/L 0.5
W/L0.5
W
0.5
R0.5
O/W0.85
G/W
0.5
B0.5
B
ELECTRONIC
HYDRAULIC
CONTROL
UNIT
SPEED
SENSOR
C-4
23C-4
22
6
H-334H-335H-33 8
H-466H-467H-4611
H-4215H-4214H-42 6
C-4
TMM
GND RLS GND RRS GND FLS GND FRSDIAG
KDIAG
L
1
F-32F-3
7
C-16
FENDER-LH
SPEED
SENSOR
C-4
3C-4
2
2
H-333H-33 11
H-4612H-46 0.5
O 0.5
O/L 0.5
W/L0.5
W
8
H-135H-134H-1314H-1313H-13
1
F-22F-2
8C-39
FENDER-RH
5C-63
4C-63
C-4
7
C-639
C-4
12
C-63 24 1716C-63
H-79
SPEED
SENSOR
C-4
21C-4
20
1
C-132C-13
SPEED
SENSOR
FRT-RH FRT-LH
RR-RH RR-LHDATA LINK CONNECTOR
C-4
5C-4
4
1
C-412C-411
H-42H-42
A
0.5
P
TFM29
C-4
4WD
CONTROL
UNIT(20)B
C
C0.5
B
D08RW788

2.0
Y/G2.0
W/G 3.0
W/G
0.5
LG FL-6 40A
ABS
F-9 20A
ABS
INDICATOR
LIGHT(METER)
BRAKE
SWITCH STOP
LIGHT
SWITCH
ELECTRONIC
HYDRAULIC
CONTROL
UNIT
4WD CONTROL
UNIT(19)
14C-413C-4
3.0
B/Y3.0
B/Y
0.85
L/W0.5
L/W0.5
L/W
2.0
BC-4 10A
ELEC.IGN.
STARTER SW
(IG1)STARTER SW
(IG1)
C-10 10A
METER,GAUGE
I-9I-1015 10
I-9
18
H-25
H-1622
H-2518 16
5.0
W
0.85
G/W C-14 15A
STOP,A/T CONT. BATT.(+) BATT.(+)
STOP LIGHT
10C-420.85
G/W (W/CRUISE CONTROL) 0.85
G/W
0.85
G/Y
0.85
G/Y 0.85
G/Y
0.85
G/Y
B-131
B-13
4
B-14
H-131
B-14
2
G-
SENSOR
26C-4 0.5
L/W
0.5
Y/B
0.5
Y/B
B-252
B-25
1
H-154
8C-4
6
C-39
FENDER-RH
H-125
C-4
15
16C-4 0.5
L/Y
0.5
L/Y
0.5
Y
0.5
Y
A
2.0
B
C-85
ENG. ROOM-FRT
C-4 GROUND GROUND BATTERY BATTERY G-SENSOR POWER
SUPPLYSILA BRAKE LIGHT
SWITCH
12
4WDABS
2.0
B
5
C-39
FENDER-RH
C-4
15GROUND
(4JG2)
D08RW793